Matthew Missad
Analyst · Sidoti
Thank you, Lynn. Good morning, ladies and gentlemen. We appreciate the time you're taking this morning to listen to our fourth quarter 2012 earnings call. I'd like to start by walking through our 4 key business metrics: sales, margin, inventory and accounts receivable.
Overall, our fourth quarter results were mixed. Sales dollars were up 11.2% versus 2011, but unit sales were down slightly by 2%. By market, retail building materials was down both in dollars and units, but we believe we will have increased market share in 2013 based on the results of the fall quoting process.
Our industrial sales, although down in the fourth quarter, were up 18.5% for the year. We believe our fourth quarter industrial sales were impacted by a sudden decline in national defense spending of 22% in the fourth quarter, which, although it did not have a significant direct impact on us, it did create a ripple effect on several of the adjacent industries we serve. Continued uncertainty with the federal budget may impact demand, but we continue to add business, including a modest $5 million in the fourth quarter.
Manufactured housing sales were up 20.9% to $81.3 million for the quarter. Higher selling prices for lumber and trusses and an increase in distribution sales helped offset a reduction in FEMA orders received by our customers in the last half of 2012 as compared to 2011.
Listening to our manufactured housing customers, there appears to be a little more optimism for growth both in multi-section homes and in single-section homes. They also expect an uptick in modular homes in the wake of Hurricane Sandy. We continue to improve our value proposition to our customers, some of whom are looking to better leverage and integrate their materials management processes.
In the commercial construction and concrete forming area, sales increased slightly in the fourth quarter to $22 million. We continue to add customers and projects in this market.
Residential construction sales were up substantially to $74.6 million versus $46.5 million in 2011, again higher prices and an increase in starts helped fuel the growth.
While we reported gross profit improvement of more than $25 million for all of 2012, the fourth quarter was disappointing. Our fourth quarter gross profit was down by $3.4 million, and we recognized significant areas for improvement.
As our site built business overall continues to improve, we expect to be able to take advantage of increased operating leverage as housing starts and completions ramp up. We also believe increased operating leverage will help our profit results as we continue to utilize increasing levels of our capacity in other markets as well.
As you noticed, inventory at year end is up dramatically, primarily because of a lumber market averaging over 35% higher than 2011 at year end. We expect inventory to remain at a higher value, due primarily to a higher lumber market throughout the first half of 2013. And as you would expect, accounts receivable was also higher than 2011 year end numbers, again due primarily to the higher lumber market. We have improved our percent current of accounts receivable, and we are seeing an increase in requests from customers for higher credit limits to cover both more unit sales as well as the higher prices.
And I'd like to touch now briefly on our strategic growth initiatives, including new product development and sales, growth and value-added manufacturing and engineered wood products and expansion in international markets. First, we're particularly encouraged by our new product development effort. In 2012, we invested over $7 million in research and development and product development initiatives. We are investing heavily in our future to ensure a steady stream of new products and try to get closer to the front end of the product life cycle. In fact, during 2012, we achieved over $53 million in new product sales for products introduced in 2011 and 2012. We looked for accelerated growth with our new products, and we are also going to continue to strengthen our product brands and product management and will be making modest investments to promote the value advantage of our products and to help pull sales through our customers' locations.
We also continue to look at different opportunities in our non-wood product lines as the markets for those products continue to evolve.
On the international front, our International business development initiatives have identified several good potential business partners. In keeping with our conservative approach, we are looking for a good fit that complements our overall business objectives and our return on investment philosophy. We will continue to diligently pursue these potential partnerships.
I'd also like to briefly highlight some other macroeconomic factors, which may affect our business in 2013 and beyond. With the lumber market hovering in the upper 300 to 400,000 -- $400 per thousand board foot range, we feel very confident that, given a reasonable economy, we will eclipse our sales numbers for the year versus 2012. However, we remain focused on growing our unit sales as well and expect to be able to achieve unit sales growth in 2013.
We remain cautiously optimistic with the general economy thus far in 2013, but we recognize that uncertainty surrounding the federal debt needs to be resolved. This resolution will definitely impact our business, but we are uncertain as to the extent of that impact. Surprisingly, we have seen some difficulty in hiring entry-level employees in certain markets. With the government's view 6 measure of unemployment hovering at 14.4%, it seems counterintuitive, but many potential applicants have stated they're unwilling to forgo the taxpayer-provided benefits to enter the workforce.
In spite of some of these headwinds, our management team and our great employees are confident that we will outperform the economy in the long term. We have set some challenging goals for the future based on a return to housing unit completions in the range of 1.5 million units per year. If this completion target is met, we believe it will bring a more healthy economy overall, and we have set a target of $3.0 billion in sales and a return to operating margins at more normalized historical levels by the end of 2017.
Now I'd like to turn it over to Mike Cole to address some of the financial results. Mike?