Thomas Casey
Analyst · Alembic Global
Thanks, Brennen, and thank you to all of you on the call for joining us today. In future quarters, we plan to release our reports earlier than 6 weeks after the close of the quarter, but the combination of this being our first full quarter as a combined business and the TZMI Conference held last week in Hong Kong caused us to move the schedule this time, and we appreciate your understanding.
As the third quarter of 2012 was our first full quarter of operating as a vertically integrated supplier of both mineral sands and pigment, I'm pleased to report our global team made good progress on the integration. However, the advantages of our integration are not yet reflected in our financial performance since during the quarter, we continued to consume market-priced feedstock under legacy purchase contracts. This resulted in an average feedstock cost per ton that was almost $1,000 per ton higher than the comparable quarter a year ago.
As we move this purchased ore through our pigment inventory, we will begin processing increasing amounts of our own ore as feedstock and, therefore, we will be recapturing this lost margin. Of course, the higher feedstock prices will also benefit us to the extent that we sell ore to unaffiliated customers in the market.
As the market strengthens in the second half of 2013, which we believe it will, these advantages will continue to -- excuse me, will contribute to a more rapid recovery and higher margins, cash flows and net income for us than other firms not similarly structured.
An example for you. While demand for high-grade chloride feedstock such as natural rutile and synthetic rutile is currently down as the pigment industry has reduced its operating rates, demand for titanium slag has remained relatively strong. Tronox is the only enterprise that produces both titanium slag and SR, and also the only enterprise that consumes both.
We, therefore, have the unique ability to use all of our SR internally and to do so only at the cost of extraction and beneficiation, therefore, capturing the sales margin. And at the same time, we can sell the chloride and sulfate slag, which is in higher demand, to other pigment manufacturers where margins remain relatively stronger.
Moving to Slide 4 and turning to our third quarter results, we reported revenue of $487.3 million in the third quarter, up 5% from the revenue of $465.4 million in the third quarter of 2011. Our third quarter 2012 includes $216.1 million of revenue from acquired businesses.
Adjusted EBITDA was $131.1 million in the third quarter compared to adjusted EBITDA of $140.9 million in the year ago quarter. And the current quarter includes $106.8 million of adjusted EBITDA from acquired businesses.
Included in the current quarter earnings is $85.2 million of net amortization related to the fair value step up of inventory and unfavorable feedstock sales contracts primarily associated with our acquisition of the mineral sands business.
Adjusted net income in the quarter was $25.6 million or $0.21 per diluted share versus $1.45 per diluted share in the third quarter of 2011. Adjusted earnings per diluted share in the current quarter are based on 122.4 million fully diluted shares outstanding versus 79.2 million fully diluted shares outstanding a year ago.
We closed the quarter with net debt of $875 million and $774 million in cash after completing the repurchase of 10% of our total shares outstanding, or approximately 12.6 million shares, for a total cost of $326 million. Pursuant to Australian law, these shares have now been canceled. In addition, we paid $32 million in dividends and funded $44 million in capital expenditures. Even in this challenging market environment then, Tronox continued to generate significant cash flow.
I now want to turn to the -- take a look at the operating segments in more detail. First, as shown on Slide 5, our mineral segment, which delivered strong performance in its first full quarter of consolidation, particularly considering that this performance was achieved despite what is very high-margin zircon pro forma volumes being down 74% year-on-year.
Mineral segment revenue of $271.7 million was $227.7 million higher than the revenue of $44 million in the year ago quarter. The mineral sands acquisition contributed revenue of $207.1 million in the third quarter of 2012. Excluding this acquired business, segment revenue of $64.6 million increased 47% versus the $44 million in the prior year quarter, driven by higher selling prices, partially offset by significantly lower zircon volumes.
To illustrate the magnitude and the effect of the weakness in zircon demand, the year-on-year zircon volume declined 74%, as I mentioned, which equates to over $90 million in lower year-on-year sales of what is a high-margin product for us.
Segment earnings of $19.4 million increased 46% versus $13.3 million in the year ago quarter, driven by the acquired businesses and increased sales in existing businesses and, again, despite substantially lower zircon earnings. Included in this segment's earnings figure is $75.5 million of net amortization related to the fair value step up of inventory and unfavorable feedstock sales contracts that I mentioned earlier.
When the mineral sands acquisition completed in June, it came with legacy feedstock sales contracts, priced significantly below market, as we have mentioned in the past. These contracts will expire across the next 4 quarters. Approximately 40,000 metric tons of CP titanium slag will expire at the end of 2012 and the balance of 100,000 metric tons, also of CP slag, expires by the end of 2013.
We expect to realize substantial price increases as these volumes are released from their historical contracts. And going forward, we plan to realize the double benefit of selling high prices -- excuse me, of higher selling prices on the long portion of feedstock and higher margins on our pigment business when we switch to internal consumption of our own feedstock.
Moving to the pigment section on Slide 6, pigment segment revenue of $279.8 million was 30% lower than our sales a year ago of $399.4 million. This was driven by lower volumes across all regions, particularly in Asia, and unfavorable currency translations, partially offset by higher average selling prices.
Pigment volumes were 32% lower than last year's third quarter. Recall that last year's third quarter was a very strong one for our business. A year ago, we were running the pigment plants at maximum practical utilization, as well as selling tons out of inventory.
Selling prices in the quarter were approximately 4% higher than a year ago, including the unfavorable impact of foreign currency translations. Excluding currency impacts, selling prices were up approximately 7%. On a sequential basis, third quarter sales volumes were 13% lower than the second quarter and selling prices were 6% lower.
Segment earnings moved from $111.6 million in the year ago third quarter to a reported loss of $13.2 million in the current quarter. Included in current quarter earnings is a $9.7 million fair value step up of inventory related to the mineral sands acquisition. Excluding this inventory step up cost, segment results were a loss of $3.5 million in the quarter, driven by lower volumes, higher feedstock costs and lower production rates.
Moving to Slide 7. Again, our performance in this quarter is a reflection of 2 primary factors. First, the consumption of our -- by our pigment operations of market-priced feedstock. Our purchases under existing supply contracts are at market price and not significantly below market as is the case in some historical contracts that exist today. They have been for a long time -- they have been, that is at market price, as these contracts were put into place during our bankruptcy period when we could not enter into long-term contracts.
And second, the decision to slow production at our pigment plants resulted in a higher cost of goods sold as we produced fewer tons to absorb fixed costs. This slowing of production also extended the period, during which we still consumed our inventory of market-priced feedstock that came with the mineral sands acquisition rather than our own ore. As a result, we did not realize the margin benefits inherent in our vertical integration, which we will, once this market-priced feedstock has been worked through our inventory.
We estimate that the combination of these factors reduced our adjusted EBITDA by a total of approximately $40 million in the segment. However, our decision to slow production to an average utilization rate across our system of approximately 70% enabled us to maintain finished pigment goods inventory at the same level as it was when we started the quarter.
We intend to continue to manage the utilization rates of our plants until demand picks back up. This means that you can expect continued high cost of goods sold in our pigment segment for the next few quarters. However, we will increasingly capture the margin causing some of these higher pigment costs in our mineral sands results.
We believe that the levels of both our sales and pricing performance in pigment is consistent with the overall industry's experience during the last year and is the result of macro factors that we have previously discussed. Specifically, that there was a substantial inventory buildup by our coatings and plastics customers in the third quarter of 2011 as they faced supply shortages and quarterly price increases. We believe, and the public comments of our customers seem to indicate, that these customer stockpiles have been reduced to more normal levels and destocking will no longer materially serve to reduce TiO2 purchases below their consumption requirements. This, at long last, is a positive development.
Second, our customers clearly responded to the steady and substantial price increase in TiO2 that occurred across the second half of 2010 and the first 3 quarters of 2011, by using less of it, either directly or by mixing lower-cost materials with the TiO2 in their formulations.
Since most of our customers produce high-quality products, we believe that they have acknowledged that there is a limit on how much of this they can do before the quality of their products is unacceptably degraded. We expect that we are near that limit, and as prices decline, their incentive to increase this risk will also decline. We see this as another positive sign.
Suppressed macroeconomic conditions in the major markets of the world have also contributed to reduce demand and sales volumes. While not yet at historical levels, U.S. housing is clearly recovering, reflected in both new home construction and existing home sales. Consumption of paint and plastic products and of TiO2 should naturally increase along with it. We derive approximately 40% of our total global pigment sales revenue from North America. The U.S. is our largest single market and is almost exclusively a chloride process product consuming market. Therefore, we believe a U.S. recovery will be disproportionately beneficial to Tronox.
In the fourth quarter of 2011, the government of China deliberately and very effectively intervened in the economy to slow domestic growth generally and housing construction specifically. After having reduced their country's growth rate significantly over the past year, the government has announced that they have now shifted to a more stimulative policy orientation. The most recent reports on Chinese exports and GDP growth seemed to indicate that economic performance is now improving in China.
We expect this recovery not only to increase our direct sales opportunities, but more importantly, cause Chinese TiO2 production, now being exported into Asia-Pacific and Europe, to remain in the Chinese market satisfying the increasing domestic demand. This should have a positive effect on pricing in the regions into which that surplus supply has been shipped over the last year.
Finally, volume in Europe has dropped by almost 1/2 in the past year, largely as a result of the recession that has been produced by the dramatic austerity measures adopted in response to the Eurozone's fiscal and political crises.
Though pigment market conditions are currently soft, we see reason for tighter supply demand conditions in the second half of 2013 and that opinion is based on the following factors: As we said, our paint, coatings and plastics customers have completed or soon will complete their destocking programs; the increased pace of U.S. construction starts and existing home sales; the timing of Chinese policy initiatives and the business downturn normally associated with their New Year holiday; the typical fourth quarter and first quarter seasonal reductions; and the existing level of finished good pigment inventory being held by TiO2 producers, all lead us to believe that the recovery that we expect will first manifest itself in financial performance improvements in the second half of 2013.
And over the medium to long term, we continue to believe the industry's supply/demand fundamentals will support an extended period of strength for the mineral sands and the pigment value chain, despite the current transitory soft period.
I'll now turn the call over to Dan Greenwell for a report on our financial position.