Bryan Fairbanks
Analyst · Stifel
Thank you, Jim. I appreciated those kind words. I look forward to working with Jim and our leadership team to drive the Company's continued growth and success as I move into this new role. Thank you all for joining this afternoon's call. I'm pleased to report on our strong fourth quarter performance, which resulted in another year of record sales and earnings, reflecting high demand for Trex products that has continued into 2020. Fourth quarter 2019 consolidated net sales were $165 million, 18% above the comparable quarter in 2018. This growth was led by a 25% sales increase in Trex Residential products to $153 million. Strong year-on-year growth was driven by several factors, namely our brand leadership, coupled with the lasting beauty, minimal maintenance and long-term value of our high-quality Trex outdoor products. It also demonstrates the accelerating conversion from the wood markets that Jim spoke about earlier. Trex commercial products contributed $12 million to consolidated net sales in the quarter, compared to $18 million in the year ago quarter, mainly due to fewer large projects and timing of completion on those projects. Consolidated gross margin in the fourth quarter increased 40 basis points year-over-year to 43.2% compared to 42.8% reported in the prior year quarter. Trex Residential Products gross margin was 44.6%, a sequential improvement of 120 basis points although below the 46.4% reported in the 2018 quarter. I'm pleased to report that in February, we started to remove the added material from the enhanced product and we will continue until we meet the original design target now projected to be largely complete by the end of the third quarter of 2020. Due to equipment investments required, we expect this change will primarily benefit the second half of 2020. Most importantly, this change will expand our throughput beginning in the second quarter. Trex Commercial growth product -- Trex Commercial Products gross margin increased to 26.3% from 18.4% as legacy low-margin contracts rolled off and the Commercial Group drove improvement in overall project execution. Let me spend a moment on commercial performance. While improvements have been made, our expectations for increased levels of profitability have not yet been attained. New leadership is in place since the beginning of this year, and we are working closely with the team to drive sales growth and overall profitability. Trex Commercial has an excellent reputation as a trusted provider of Commercial railing systems for installation and some of the largest and most complex environments. We also have strong relationships with many national architects, developers and installers. These capabilities and relationships are being leveraged to win less extensive projects such as office buildings, residential high rise, retail complexes and public projects. We believe there is a greater opportunity to translate the Trex Commercial product brand, project performance and relationship equity into improved financial results. Additionally, the engineering and design expertise in our commercial area is enabling us to offer new residential railing options that are aesthetically appealing and efficiently produced. SG&A expenses in the fourth quarter of 2019 were $25 million compared to $28 million in the fourth quarter of 2018. As a percentage of net sales, SG&A declined to 15.2%. Net income was $35 million or $0.61 per diluted share, up 41% and 42% respectively from $25 million or $0.43 per diluted share reported in the fourth quarter of 2018. EBITDA was up 40% to $49.9 million, while EBITDA margin increased to 30.3% from 25.5%. Now, let me comment on our performance for full-year 2019. Sales were $745 million representing a 9% increase from 2018 and led by a 13% increase in Trex Residential Product sales to $694 million. Full-year 2019 consolidated gross margin was 41.1% compared to 43.1% in 2018. Trex Residential Products gross margin declined 320 basis points to 42.4%. This margin decline was attributable to certain factors, of which most will not reoccur in 2020. The primary factor is manufacturing efficiencies associated with the slower-than-anticipated production ramp-up of enhanced decking in the first half of 2019. As discussed earlier, we will also work to remove the material from the enhanced decking back to the original design providing the P&L benefit, due to material reductions. Recall, this benefit will be weighted to the second half of the year. Trex Commercial Products margin expanded 170 basis points to 23.5%. Consolidated SG&A expenses for 2019 were $118 million, flat year-over-year. As a percentage of sales, SG&A declined by 140 basis points to 15.9%. The significant leverage in SG&A was driven by higher volume in our entry level enhanced product line, which does not carry the same level of branding spend and further spending efficiencies across the organization. The effective tax rate for 2019 was 23.7%, slightly below the 23.9% of a year ago. Net income for the full year was $145 million or $2.47 per diluted share, representing a year-over-year increase of 8%. Full-year EBITDA was up 5% to $202 million, while EBITDA margin decreased from 28.2% to 27.1% mainly due to lower gross margin in the first part of the year. Our full-year operating cash flow was $156 million, 13% ahead of 2018. Capital expenditures amounted to $67 million with the majority of it related to our announced capacity expansion plans. This compares to $28 million in 2018. We announced the multi-year capacity expansion program in June 2019, which is progressing as planned. We already have added two lines in our Nevada facility and an additional line in our Virginia facility. Late in the second quarter of 2020, we will bring online and ramp up three additional lines at the Nevada facility and an additional line in Virginia. The quarterly trajectory of strong double-digit sales growth that we're expecting for full-year 2020 is tied to this ramp-up of additional capacity. At the same time, there will be some gross margin headwinds as we hire and train employees in advance of the capacity ramp-up. As announced in November 2019, we already have broken ground to construct a new building in Winchester, Virginia adjacent to our existing facility and expect the new line to start ramping up in early 2021. Today, our engineering team notified us that pouring of the cement staff lab has started at the building site. While our capacity expansion program remains a capital allocation priority, we continue to pursue further capital opportunities with our share repurchase program. In 2019, the Company repurchased 500,000 shares of our outstanding common stock at an average price of $77 per share, totaling $38 million. For financial modeling purposes, our expectations for full-year 2020 are as follows. Incremental gross margin is estimated at 50%. Slight improvement of SG&A, as a percentage of sales compared to 2019, is expected. We expect our tax rate to be approximately 25%. Capital spending is projected at approximately $140 million to $160 million with the majority earmarked for our expansion program and other cost reduction projects beginning to build in the second half of this year. We also anticipate higher DSOs in the second and third quarter of 2020 as we extend more favorable payment terms as a part of our distributor program this year. But for the full year, working capital will normalize to more historical levels. Now, I will turn the call back to Jim for his closing remarks.