Mike Rippey
Analyst · Stifel. Nick, your line is open
Thanks, Shantanu. Good morning, and thank you for joining us on today's call. Let me start on Slide 3 with an update on our ongoing response to the COVID-19 pandemic. As we discussed in our last call, SunCoke has been designated an essential business and our facilities continue to operate safely. Our employees are working diligently to serve our customers with essential products and services. We continue to take all necessary measures to ensure the health and safety of our workforce, and have implemented policies and procedures that follow the guidelines established by the CDC, OSHA and local health and governmental authorities. Our COVID-19 task force continually monitors and evaluates the evolving situation and responds and adjust to the environment changes. As we move into the second half of the year, we recognize that market conditions remain challenged. In response, we have taken significant steps to support our customers in the short-term, while simultaneously providing long-term stability for our stakeholders. Additionally, we are making investments to expand our product capabilities and diversify into new markets. On the customer side, we have addressed the lower demand environment. All of our customers have idled or banked blast furnaces during the first half of 2020. While there has been modest recovery in demand, steel capacity utilization remains low at approximately 59%, and it is difficult to predict when demand will fully return to normal levels. In response to these unprecedented and uncertain times, we have partnered with our customers to address their near-term coke needs. In 2020, we will reduce our production by approximately 550,000 tons and now expect to produce approximately 3,750,000 tons for the whole year. Substantially, all of this reduction will occur in the second half of the year. In exchange for these near-term reductions, we have extended several of our coke contracts, as detailed on this slide. Our business model is built on long-term customer relationships. And the actions we have taken, not only address the near-term contracts that are approaching expiration, but also further strengthens our long-term customer relationships and adds meaningful certainty and stability to our business. As we temporarily ramped down production in 2020 and address market conditions and logistics services, we have taken several steps to reduce cost and optimize our operations. The impact of these actions coupled with lower volumes will result in a reduction of 2020 adjusted EBITDA of $40 million to $50 million from our previous guidance. We now expect 2020 adjusted EBITDA to be between $190 million and $200 million. We are also evaluating our cost structure to ensure that we remain a low cost provider. We are taking meaningful actions, including a reduction in our workforce, which while difficult during these unprecedented times, will better position SunCoke for the future. We anticipate that these initiatives will result in permanent annual savings of approximately $10 million beginning in 2021. Now before I turn it over to Fay, I'm excited to talk about a new opportunity that SunCoke is pursuing. Turning to Slide 4. As mentioned on prior calls, we have been looking at alternative coke products, one of which is foundry coke. We have been evaluating foundry coke market and developing our production capabilities over the past year. After significant testing and continued development, we have now determined that we can commercially produce and sell foundry coke. We have recently successfully completed foundry coke trials with a number of potential customers, and our efforts in this area are ongoing. Domestic demand for foundry coke is approximately 600,000 tons per year. And recent shutdowns of foundry coke producers have forced foundries to look to imports as an alternative to domestic supply. We therefore believe this is an opportune time to enter the market and establish SunCoke as a long-term reliable supplier of high quality foundry product. Expansion into this market provides both industry and customer diversification. There are more than 30 foundry coke customers across the country and numerous related industrial coke customers. During the production of foundry coke, smaller-sized coke, known as egg, nut and stove coke is also produced and is utilized in other industrial applications such as sugar beet and rockwall production. The production of foundry and related industrial coke helps address the current blast furnace coke market imbalance. Differences in the production process has the effect of replacing approximately two tons of blast furnace coke for each ton of foundry coke produced. Our initial target is to produce approximately 100,000 tons of foundry coke in 2021. Importantly, our ovens are capable of producing this product with no direct investment or need for production downtime to transition into the foundry coke market. We're making capital investments of approximately $12 million on coal grinding, material handling, coke screening and laboratory equipment, all of which is necessary to meet market demands. Given our cost efficient production process, we anticipate the payback period for these projects will be relatively short. We will provide additional details on foundry coke when we provide 2021 guidance early next year. With that, I'll turn it over to Fay to review our second quarter earnings in detail. Fay?