Mark D. Millett
Analyst · Jefferies
Super. Thank you, Theresa. And I think, as I listen to that, we tell our teams that if we execute on our strategy and remain committed, the financial results fallout, I think it's an incredible testament to our employees. We've got 7,700 people now, and as a whole, yes, do we have some challenges in small pockets of our business? For sure. What an absolutely incredible performance by our guys and girls. So thank you to that team. The -- again, thanks, Theresa. The constant for -- or in our company is safety. It's an integral part of our culture. Nothing is more important than creating and maintaining a safe work environment for each and every employee. Our safety performance continues to be better than industry averages, and our overall incident rate continues to decrease. But our goal remains a 0 safety incident work environment. About half of our locations went the entire year without an incident. So we know this high standard is possible, and we're going to be implementing new initiatives this year to continue our drive toward our goal. Our total steel shipments for the quarter were a record 2.3 million tons. We achieved annual record shipments from each of our 3 Midwest mills. Columbus also achieved their highest shipping rate this past year, and again, congratulations to all those teams. It's worth noting, despite high imports and if you exclude Columbus shipments, our pre-existing steel mills achieved a record shipment level this year. Imports, as a percentage of domestic consumption, increased from 23% in 2013 to 28% in '14. Despite this wave of additional material, domestic steel production utilization remained generally unchanged between 77% and 78%. This depicts the increasing demand for steel and the growing domestic economy as new steel companies produce roughly the same amount of steel while domestic consumers were also buying large quantities of foreign products. While these challenges created highly competitive market conditions, our employees performed exceptionally well, driving financial metrics that, again, were at the top of our peer group. The addition of premium rails to our product portfolio positions us to become the preeminent rail supplier in North America. And nearly all the Class 1 railroads have qualified our premium rail, and we're receiving great quality reviews. And the capability to weld 320-foot length rail versus the conventional 80-foot rail gives us a strong competitive advantage. It provides our customers with a high-quality product at 75% fewer welds. This improves the safety by significantly reducing the number of potential failure points. The longer rails also save our customers money by reducing maintenance cost and installation time. We continue to believe domestic rail consumption will increase during the next 3 to 5 years as both replacement and new rail are required, based on railroad investment forecast, which, we believe, are still substantively intact despite the recent energy declines. In addition to what's still needed for the shale industry, the growth in the U.S. economy related to other sectors will still demand new rail investment as well as the continued need for replacement maintenance rail. We plan to increase our rail shipments alongside this growth, and I told our rail customers that we are committed to this market and are targeting at least 300,000 tons annually. This enhances our profitability through both product margin expansion as rail elicits a better profit margin than structural steels and also cost compression through increased volume. Our capital investment was $26 million and continue to expect that project payback will occur within 2 years. Rail shipments increased 8% over 2013 as we shipped 220,000 tons of rail. We expect to see further improvements in both volume and a higher proportion of premium rail in 2015. Commissioning of our engineered bar capacity addition is also complete. The new rolling mill is performing well and producing high-quality products. We continue to receive positive customer feedback and appreciate our customers' continued loyalty and support during our expansion. We're confident that our trusted customer relationships built on quality and on-time delivery will allow us to increase our market share to fully utilize the added 325,000 tons of capacity in the coming years. The annual domestic SBQ market is generally about 8 million to 10 million tons. Out of that, small-diameters bars represent about 55%. So we don't believe our market share expectations are unreasonable. Our capital investment was $95 million. Based on current results, we believe the project -- payback will occur within that 2 years, as we expected. We shipped 647,000 tons from our engineered bar division last year, an increase of over 30% from 2013 levels. We expect to increase that amount again in 2015 with further improvements in both volume and product mix based on our increased capacity, anticipated demand and market share growth. It's also becoming more obvious that acquiring the Columbus mill was an incredible opportunity for Steel Dynamics. Creating a single flat roll group provides us a platform to fully utilize our core competencies. It's allowing us to develop strong relationships with our existing and new customers, maximizing the logistical benefits, broadening our steel ship product capabilities through width, gauge and strength diversity. They're complementing our current product portfolio with further exposure to high-growth markets, and we're also diversifying geographically into the Southeastern, U.S. and Mexican regions. Leveraging synergies across 2 highly efficient flat roll steel mills and 8 coating lines provides us a unique opportunity to significantly increase value for all our stakeholders. The fourth quarter is particularly challenging, though, for our metals recycling business. Our overall shipments in both ferrous and nonferrous materials decreased as did our operating income. Nonetheless, the symbiotic relationship between our recycling operations and steel mills allows us to have lower average input costs, as compared to our peers. Through November 2014, ferrous scrap exports were about 16% lower than the prior year. Export scrap lows have actually fallen in the past 2 consecutive years, with volumes significantly lower than recent historical norms. The continued significant overcapacity of shredders, particularly in the Southeast in the U.S., impends volatility and continues to constrain margin as processes are all competing for the same material. Although the ferrous market has remained essentially flat the last 3 months, the reduced export pressure, additional imports, ample scrap flow and the recent softening of mill utilization is causing a substantial supply overhang, with the likely result that the scrap market -- and I coined a rust run phase [ph] -- that the scrap market will hit a reset button in February and March and will bring scrap closer to its historical relationship to iron ore. Regarding Minnesota. Theresa discussed the fourth quarter impairment charge, and I'll now update you on the operations. The team actually has truly made great progress. During the fourth quarter, their operating performance reached a steady state, indicating consistency of production capability. We still believe the cost structure will ultimately be in the $340 to $350, maybe $360 per metric ton range. In order to do this, volumes must reach 32,000 metric tons per month or 360,000 metric tons annually. During the fourth quarter, our average monthly production was just under 28,000 metric tons, which is a solid footing, I think, to further ramp up the volume to that 32,000 a month. We also see the need to install equipment for the iron ore retrieval process. In the third quarter, we described the need to install scavenger equipment to improve yield, and that is -- and that it would be installed in November. However, the equipment was delayed at the ports, and we only now just receiving it. The plan is to install and commission it before the end of March. This should bring our cost to line come straight back to the level established in 2013, which is under $50 per metric ton. The cost was higher in the second half of 2014 due to lower recovery rate resulting from finer-sized tailings in the current base. But had we been at the $50 cost level during the fourth quarter, excluding the impairment charge, we would have actually been cash positive. The good news, we're producing nuggets at a steady pace. Unfortunately, as a result of the steady production, both steel mill utilization in December and January and transportation issues relative to bringing the nuggets down from Minnesota in the October to November, December period, we've had an overhang of volume of nuggets. So in order to correct the inventory situation and to allow the iron recovery equipment to be installed and commissioned to generate lower cost concentrate, we intend to warm idle the nugget production facility for some 6 to 8 weeks starting at some point during the first quarter. This will allow us to bring inventory production and cost to a better alignment. After several years of challenge, the fabrication platform had an absolute blowout year. Chris and the team did a phenomenal job both financially and operationally. Our fabrication operations hit the trifecta: achieving record annual shipments, record operating income of $52 million, and the highest level of market share. Industry utilization continues to improve, and it is certainly true for us. Based on sustainable increased demand and market share improvement, we've added production shifts at several of our plants, employing additional people in our communities. According to the Steel Joist Institute, the year-over-year domestic joist shipments increased 21%. Our annual joist shipments increased over 38%. The team continues to perform exceedingly well both in market share advancement and leveraging our national footprint. It is a credit to the foresight and positioning work of the team over the past several years. Regarding the macroeconomic environment, consumer confidence recently surged to its highest level since 2007 as labor statistics improved and people saw significantly lower prices at the gas pump. Durable goods and nonresidential investment each grew in 2014, both key measures concerning continued strength in U.S. steel consumption. Consumer spending also improved in the quarter. Forecast for the 2 key steel consuming end markets, automotive and construction, remain intact. Automotive could grow to almost 18 million units over the next couple of years. Overall construction spending continues to trend favorably. Despite fourth quarter seasonality, construction spending actually edged down about 0.3%. Manufacturing remains solid, and our customers are reporting that they remain busy and are forecasting growth through 2015, affirming positive market fundamentals. That being said, we have 2 current headwinds: one, the deteriorating energy market; but more importantly, imports. Firstly, energy. With the growth of shale now comprising -- the growth of shale actually makes the OCTG goods consumption around by 10% of our domestic demand. With the shock, that drop in oil price, OCTG consumption has fallen with rig count. Inventory is being reduced throughout the supply chain, and imports of both scrap and pipe are still on the system. The associated reduced demand has had a marginal effect on the Butler sheet mill as only a small percentage of these shipments are energy related. At Columbus, however, approximately 20% of the shipments were related to energy products, such as OCTG and line pipe, and they are seeing a greater impact. If you look at us, company-wide, exposure to energy markets approximates 8% in our steel business. We will further diversify the product mix of Columbus through 2015 and into 2016 so that we can move from market-to-market to optimize return. There are many reviews concerning the time line for recovering oil prices, but the constant is that oil pricing cycle is up and down. And it's inevitable that stronger pricing will return. It's just a question of when. Past cycles have demonstrated a return, about 70% of the prior peak, after approximately 12 months from that peak, thereby suggesting recovery beginnings in Q2 of this year. Imports had a second wind. I would suggest the most important headwind. While domestic demand remains robust, global economies are battling slow and inconsistent growth, resulting in weak global steel consumption. Global overcapacity, strong dollar and low raw material costs have been driving a historically wide price disparity between U.S. and foreign mills, and unfair trading practice only continue to compound the problem. Although now receding with the recent erosion in domestic pricing, the large price spread drove imports to a peak of 11.4 million tons in Q4 and were a near record 43.1 million tons for the year, a historical high of 28% of total demand. The combination of seasonally lower demand and elevated imports resulted in increased customer inventories, particularly for our distributors, and consequently decreased selling prices. We believe this overhang can be resolved in the first quarter 2015, with customers reportedly coming back to the market in strength in March. However, this has had a dramatic effect on our order entry late in the quarter, with mills throwing back production to match their respective order books, and this has continued into January. The associated low mill utilization, ample scrap flow and subdued export market will likely result in a drop in scrap pricing in the coming months. Anticipation of lower scrap pricing has already helped erode hot-band price, reducing the spread to levels that will begin to dissipate the attraction of imports. However, as the inventory overhang subsides, the underlying market demand will give support to product pricing while scrap trends lower towards historical relationship with iron ore. As raw material prices decline, the price support will provide opportunity for improved margin. In short, the first quarter may be challenging as the markets find themselves, but we believe the fundamentals are supportive of strong economic growth in 2015. We believe the current global growth expectations, combined with global production overcapacity, will be a headwind to steel pricing for the foreseeable future, but as raw material prices reset sharply, there's a margin expansion opportunity. Driven to maintain a sustainable differentiated business, we continue to focus on the opportunities that maximize our financial performance. We believe our superior operating and financial performance clearly demonstrate the sustainability of our business model throughout the market cycle. We're focused on providing exceptional value to our customers, committing to the highest levels of quality and timeliness, conquering them to create value and deliver what they need today and anticipating what they're going to be needing tomorrow. As we look ahead, we continue to be optimistic regarding our future. Columbus is one aspect of our story and our organic growth projects that are beginning to benefit our operations, now another. We believe we're fully equipped to take advantage of new opportunities that lay ahead. Our resolve to maintaining a differentiated growth company that effectively and efficiently performs through all market environments is unwavering. We believe our superior operating culture, best-in-class performance through the market cycle and the strength of our financial performance provides clear evidence of a successful business model and a differentiation to our peers. The strong character and fortitude of our employees, I believe, are unmatched. Their dedication to our customers and passion for excellence compel us to achieve highest standards of performance, and I thank each one for their hard work and dedication and remind them that safety is always the first priority. So again, thank you, everyone, for your time today. And Kevin, we'd like to open the call up for questions.