Nathan Iles
Analyst · Daniel Imbro with Stephens
All right. Thank you, Eric. As noted before, our sales were up in the third quarter with increases in both the Temp Control and Engineered Solutions segment, which along with other actions, helped drive improvement in operating profit over last year. We also continue to make great progress reducing our inventory levels. As we go through the numbers, I'll give some more color on these items and other key drivers for the quarter and first nine months as well as provide an update on our financial outlook for the full year 2023.
First, looking at our Vehicle Control segment. You can see on this slide that net sales was $190.9 million in Q3 or down 3.4% versus a difficult comparison last year, with the decrease driven by the impact of the bankrupt customer as well as some customer pipeline orders, which did not recur this year. For the first nine months in vehicle control, sales were down slightly by 0.3%, with the decline showing both the impact of the customer bankruptcy as well as lower Q3 pipeline orders. But excluding these impacts, we've seen growth for the year so far as a result of continued demand for our products and favorable sell-through.
Vehicle Control adjusted EBITDA was 11.4% of net sales for the quarter and 11.9% for the first 9 months, with both periods down from last year. Looking at the drivers, we saw a nice expansion in the gross margin rate for vehicle control of 1.4 points in the quarter and 1.9 points for the first nine months. This expansion was a result of pricing and savings initiatives, which overcame cost inflation and the impact of lower production and lowering inventory. However, the improvement in gross margin was more than offset by a combination of higher factoring costs and lower operating expense leverage as a result of lower sales.
While Vehicle Control's adjusted EBITDA is down year-over-year, I would point out that we've made a lot of progress offsetting the headwinds we faced recently as our gross margin improvements outpaced the rising cost of factoring programs for both the quarter and the year so far.
Turning to Temperature Control. Net sales in the quarter for that segment of $123.6 million were up 5.3%, while sales for the first nine months were down by 1% as we saw strong sales in the quarter mostly offset we've been a slow start to the selling season. Temperature Control's adjusted EBITDA was 11.9% of net sales in Q3 and slightly ahead of last year and was driven by two things primarily. First, strong sales combined with other initiatives to improve the gross margin rate and the second, the performance of our equity investments in our joint ventures in China, which falls below the operating profit line but improved in the quarter. The combination of these two things overcame the higher cost of customer factoring programs in the third quarter.
Temp Control adjusted EBITDA for the first nine months of 8.5% of net sales was down from last year as a slightly higher gross margin rate was more than offset by higher factoring costs so far this year. Looking at it in more detail. The impact on pricing and cost savings actions benefited the gross margin rate, but was partly offset by lower production related to lowering inventory levels. So while gross margin improved by 0.2 points to this segment, this was more than offset by higher interest rates on factoring programs as well as some lower leverage in SG&A costs due to lower sales.
Looking at Engineered Solutions. Sales for that segment in the quarter of $71.8 million were up 8.4% and sales for the first nine months of $215.1 million were up 4%, and we were pleased to see our sales continue to increase as a result of strong demand in new business wins. Adjusted EBITDA for Engineered Solutions in the quarter came in at 15.6%, an increase of 4.6 points from last year. And for the first 9 months, adjusted EBITDA for Engineered Solutions was 13.4% and up 1.9 points from last year. The improvement for both the quarter and the year so far was the result of strong sales growth, good channel and customer mix, which improved the gross margin rate and better SG&A leverage given higher sales.
Turning to our consolidated results. Net sales in the quarter were up 1.3% due to higher sales of Temp Control and Engineered Solutions. And for the first nine months, sales were basically flat as growth in Engineered Solutions was offset by small declines in the aftermarket segment. Our consolidated gross margin rate improved for both the quarter and first nine months due to our initiatives that overcame other headwinds, the results in a gross margin dollar increase were of 7.5% to 4.9% for the quarter and first nine months, respectively.
Regarding SG&A. Excluding the cost of customer factoring programs, which are shown separately on the stage, Expenses were well controlled in the quarter of 16.9% of net sales and in line with last year. Looking at the bottom line. Consolidated operating income was 9.1% and adjusted EBITDA of 11.4% in the quarter were higher than last year as higher sales and an improved gross margin rate across all segments offset $4 million of higher factoring costs. This also drove an increase in earnings per share of $1.11 in the quarter.
For the first nine months, consolidated operating income and adjusted EBITDA were down as higher factoring costs really partly offset by improvements in gross margin and has also resulted in lower diluted earnings per share for the year so far. However, I would also point out that while our operating profit is down $4.4 million in the first nine months, this is after absorbing a $14.2 million increase in factoring costs, which highlights the work we've done to offset the headwinds of rising interest rates.
Turning now to the balance sheet and cash flows. The key item here is our inventory level, which finished Q3 at $479.8 million, down $48.9 million from December last year and down $54.5 million from September last year as we continue to focus on reductions in this area. Our cash flow statement reflects cash generated from operations in the first nine months of $132.9 million as compared to cash used of $75.5 million last year, with the improvement driven by $129.6 million improvement in cash flow from inventory during the first nine months.
Our financing activities show significant progress made in paying down our credit facilities by $92.1 million as a result of improved operating cash flows, including a $75.6 million worth of repayments made in the quarter. We also paid $18.8 million of dividends during the first 9 months. Our borrowings of $147.6 million at the end of Q3 were much lower than last year, and we finished the quarter with a leverage ratio of 0.8x lower than both September and December last year.
Before I finish, I want to give an update on our sales and profit expectations for the full year 2023. Regarding our top line sales, we expect full year '23 sales will show flat to low single-digit percentage growth versus last year, given performance to date and the fact that Temp Control season is now largely finished. Adjusted EBITDA is expected to be approximately 9.5% and unchanged from our estimate last quarter. This estimate includes the full year sales performance as noted; factoring expenses of $48 million to $50 million using the current outlook for rates; some additional costs related to the expansion of distribution facilities in our new warehouse in Shawnee, Kansas; and a weaker U.S. dollar that while strengthening recently to still lower against the Mexican peso versus last year.
Next with adjusted EBITDA. We expect depreciation and amortization expenses and our income tax rate to be in line with 2022. Further, we expect our interest expense on outstanding debt to be on average about $4 million each quarter, given higher interest rates.
To wrap up, we were pleased with our overall higher sales in the quarter and our Temp Control and Engineered Solutions segment. And our improved gross margin rate across all segments as well as the continued significant improvement in cash flow that we saw, and we very much appreciate the efforts of all of our key members achieving these results.
Thank you for your attention. I'll now turn the call back to Eric to wrap up.