Eric Sills
Analyst · Jefferies. Your line is open
Thank you, Jim, and good morning, everybody. This was a challenging quarter, but for specific and short term reasons. And once we get past these temporary issues, we are confident that we'll be a stronger company than ever. Each of the two divisions contributed to the shortfall differently, so it's easiest to explain by reviewing them separately. Jim has already explained it in the numbers, but I'll provide some additional color. Temperature Control sales, for self-explanatory reasons, are weather dependent and can vary up or down year-to-year. 2016 saw record heat, so coming into 2017, we knew that the comps would be difficult. For the first half of 2017, our customers placed above average preseason orders as they prepared for what we all hoped would be another hot summer and were up 9% in purchases in the first half over the previous year, but the summer didn't materialize. Our customers' sales out for Q3 were down approximately 10%, but their purchases from us were down 16%, reflecting their sell-down of the preseason build. The combined result is that we are now down about 1% for the year. However, our customers’ year-to-date sales are down about 5%, so we expect the potential for a soft Q4 as they continue to work their inventory down further. I should note that when I refer to customer POS, it's an approximation based on a sizable portion of our customers, but not the entire customer base. Meanwhile, we're very pleased with our improvement in profitability within the Temperature Control business and this is the result of the benefits of some recent activities. We are nearly complete with the move of production from Grapevine, Texas to Reynosa, Mexico, although there is still some to be gained, as we transfer the last of production lines by the end of this year. We are also seeing some very nice improvements from our joint venture in Foshan, China. You'll recall, we acquired half of one of our main suppliers there and have been working hard with them on significant operational improvements to make them more efficient and effective. Next year the cycle will begin again, and as always, it'll depend on the weather. But as we have said, we can't control that, but we want to get to where we do great if it gets hot but still do well from a margin standpoint when the heat doesn't materialize. And I think with our current cost structure of being almost entirely a low-cost producer, we have accomplished that. All right, let's move to Engine Management. Jim has shared with you the quarter-over-quarter sales changes, all resulting in a year-to-date increase of about 2%, excluding the impact of General Cable. As we've always said, due to the lumpiness of how our customers order from us, we can see some variation quarter-to-quarter, and as such, it is better to look at us across a longer horizon. And the 2.2% is in line with our guidance of low single-digit organic growth. Engine Management gross margins continue to be lower than last year. And as discussed in our last call and by Jim earlier on this call, this is largely the result of the known and planned costs associated with integrating our GC acquisition as well as the other plant moves underway. And while these costs are painful while they are occurring, we know that they are relatively short-term and lead to great improvements once the moves are complete. So let me go through them. Two are physically complete. We have relocated all of our ignition coil production from Greenville, South Carolina to Poland and moved our diesel products from Grapevine, Texas to Greenville. The receiving locations are doing terrific, but that said, it does take a little while for them to come up to full productivity, and while we are close, we are not all the way there. Two other moves are ongoing. The biggest is the integration of General Cable. To remind you, we acquired this in May of 2016, and we are very pleased with the business so far. Sales have been solid. We've retained all of the accounts, and we are shipping at high service levels. Last year, we consolidated distribution and certain back-office and sales functions, all of which are working quite well and are reflected in reduced SG&A expense. But the heavy lifting of the consolidation didn't really begin until this year as we set out to combine the two manufacturing locations by relocating all of their production from Nogales, Mexico to our plant in Reynosa. This relocation has caused various temporary costs. As we transition production, we are experiencing ramp up inefficiencies as the receiving location comes up to speed, expenses resulting from hiring and training hundreds of new employees and various other costs associated with production moves. This has been somewhat exacerbated as we are experiencing a tightening labor market in Reynosa. We're able to get the people, so it hasn't slowed us down, but we are experiencing higher than usual turnover of these new recruits. And this creates a continuous and expensive cycle of hiring and training. It's important to note that this churn happens within the first month of employment and then settles down. We transferred several manufacturing lines already, but we won't be finished until the end of the first quarter of next year, and until then, we expect these costs to continue. However, we believe the worst is behind us. A major hurdle was overcome in the third quarter as we completed the expansion of the building. To remind you, we did not have enough space in the existing building and needed to expand it substantially. Until that was done, we were operating very inefficiently, utilizing an outside temporary space. By the end of Q3, we exited this outside space and can now also accelerate the moves from the pace of the first half of the year. Therefore, we believe we will see quarter-over-quarter improvements until we're back to normal in the second half of next year. The second move underway is the relocation of our Orlando electronics plant into Independence, Kansas, which will be complete in the middle of next year. We moved about half the production and the transition is going quite well, but the savings don't really begin until we close Orlando and exit all of the duplicate overhead. The other trend having an impact on our engine management margins, although to a much lesser extent than the plant moves, relates to a sales mix shift. We've recently seen an increase in our OE business, both as a result of the general cable acquisition, of which a full third of the business was OE, as well as the success of our compressed natural gas or CNG injector program, which I'll speak more about in a minute. OE business has inherently lower gross margins, but also has lower SG&A, so net profit remains healthy. So as for new business, there is this one area that I would like to spotlight, which is our CNG injector program. As mentioned earlier, we are seeing a nice uptick in sales of this program, which is for heavy-duty vehicles mostly in China. A couple of years ago, we developed a truly better injector but the market was slow to develop. In the past several months, due to changing regulations in China which is incentivizing the adoption of CNG systems, the demand has gone through the roof and we are struggling to keep up. It will not have a huge impact on 2017 as we are just ramping up, but we’re rapidly expanding capacity and expect this to be a very strong program in the future. So in closing, we continue to have a strong place in a strong and stable market and, while there are some short-term issues we are dealing with, the fundamentals have not changed. Once these short-term issues are behind us, we'll be stronger than ever. So as such, we remain very bullish about our future, but we couldn't do it without all of our 4,500 people all helping to make this happen. So I want to thank them for all that they do. And with that, I will turn it back to the moderator and we'll open it up for questions.