Michael Benstock
Analyst · Barrington Research
Thank you, Hala, for that very short safe harbor statement. Good afternoon, everyone, and thank you for joining us to discuss our Q3 2020 results.
Before I begin, you'll note that Andy Demott is not able to join in our call today. And in his place, I'm accompanied by Jake Himelstein, BAMKO's Chief Financial and Chief Operating Officer; and Jeff Hoefler, SGC Corporate Controller and VP of Accounting, who both have a wealth of experience and do a great job supporting Andy in many of the operational and financial aspects of our business. Jake will give the financial commentary today, and they will both be available to answer questions after our prepared remarks.
First and foremost, we hope that everyone continues to remain healthy and safe. We continue to provide critical supplies to those frontline workers and essential businesses managing through the pandemic. It is an honor to provide quality protection to those confronting this virus every day. And we thank them and our 4,500 associates supporting them for their steadfast dedication.
As anticipated, our third quarter results continued a strong trajectory, posting a 42.8% increase in consolidated net sales and 142.3% increase in diluted earnings per share. I will cover our outstanding segment performance and operational highlights. And then Jake will follow with financial highlights. I'll have some closing remarks before we open the call for your questions.
Our Uniforms and Related Products segment performed very well and continue to respond to surging demand in our health care and essential retail business sectors, while nonessential businesses are starting to show small signs of near-term recovery. We expect to see sustained strength in the recession-resilient sectors of our client base, which comprise greater than 80% of our uniform business, as we told you on the last earnings call.
Fashion Seal Healthcare and CID are experiencing greater-than-expected demand across our diverse PPE product offerings and our traditional health care uniform brand portfolio. The collaborative synergies between our health care divisions are creating new opportunities, capturing long-term business wins and elevating brand awareness and digital customer engagement.
Marketing programs at CID are also expanding to include a pull-through approach, creating opportunities for brand partnerships to reach a broader target consumer. We are seeing robust activity coming from all CID sales channels with some surpassing pre-COVID levels.
Additionally, while our CID international footprint is small, we are beginning to build a stronger international presence. And we are implementing strategies as part of our long-term plan to expand further into the European health care apparel market.
Our teams have unlocked synergies across customers, markets and products as channels converge to deliver health care products from scrubs to reusable protective apparel, or RPA as we refer to it. RPA is the economical, sustainable option to disposable protective apparel. Within this tremendous demand environment, we have also tapped into our supply chain to secure additional multimillion-dollar inventory positions of RPA products, including reusable barrier coats and isolation gowns as well as scrub apparel to service our spectrum of customers in both acute and non-acute markets. We expect an increasing shift to reusable products as the health care industry continues to seek ways to lessen biohazardous waste and as the environmental impact of disposable apparel products becomes more widely understood.
As anticipated, our first productions of our WonderWink INDY line were very well-received. We've spoken about that on prior calls. Nearly every one of our major health care laundry system customers is currently conducting in-house wash and wear testing. As noted last quarter, we took long positions in this truly differentiated fashion scrub that can withstand the rigor of the health care laundry process.
On the employee ID side, essential business activity has increased, and HPI is responding to RFPs to existing and new customers that include both PPE and traditional uniform sales. We increasingly see a blur in between our product offerings as PPE has become a standard part of any branded uniform program. We expect this will continue beyond the duration of the pandemic.
Nonessential business activity continues to largely idle, as I said earlier, though some companies are starting to reemerge. As the pandemic and recession subside, history tells us we will likely see a flourish of activity as businesses rebrand, refresh, to engage with their customers, eagerly putting languishing marketing budgets to work. With the flexibility of our business, we are prepared to leverage these opportunities as industries recover.
We are always looking for ways to leverage our shared resources business model. At the end of Q3, we reorganized our entire uniform product development, merchandising and design teams under the dynamic leadership of 2 of our strongest product-centric executives. We have formed 2 collaborative teams: one focused on ideation, planning and merchandising; the second on execution. Under this structure, we have and will be adding additional capacity and more creative capabilities to increase our success and take further market share.
In the promotional products segment of our company, yet again BAMKO delivered. BAMKO continued to provide much-needed PPE for companies and health care facilities across the country, while seeing increased traditional promotional product activity at a pace that accelerated over the course of the quarter. Notably, BAMKO's PPE pivot is paying dividends, with about 30% of new PPE customers being converted into traditional promotional product customers.
Similar to what we're seeing at HPI, the preponderance of BAMKO's corporate PPE programs are being structured as larger, longer-term opportunities to meet sustained PPE needs alongside traditional branded merchandise. Currently, activity is still robust. In addition to nearly $19 million in BAMKO's quarter-end PPE backlog, with additional opportunities still being worked on, we're even more pleased to report an even stronger traditional promotional products backlog. Jake will provide additional details about our product numbers.
Now turning to the Office Gurus segment, our Remote Staffing Solutions. Our pandemic-resistant business model has been a game changer for us and our customers. We now have more flexibility. And as a result of our new work-from-home capabilities, our long-term growth is not -- is now not bound by in-office capacity constraints. We are scaling our growth profitably and customizing programs to customer preferences.
During the quarter, TOG added 130 billable seats to support new account engagements, including those that came back online after a brief pause at the onset of the pandemic. The team ended the quarter with nearly 1,600 billable seats and expects to finish out the year at nearly 1,750 agents. Overall, we added over 350 agents since the beginning of the year. Although we are still primarily operating in a work-from-home model, we currently have approximately 10% of our agents safely working on-site in both our Belize and El Salvador locations combined and expect to have about 30% on-site by year-end.
Now that I've covered the segment highlights, I'll review key operational updates. Our Georgia and Arkansas warehouse consolidation is approximately 90% complete and should be fully complete over the coming weeks. We're actively marketing the Georgia warehouse property and seeing promising interest. We also will be relocating our administrative Georgia employees into a smaller office for product development and administrative offices in the nearby facility in Dunwoody, Georgia.
Full modernization of our facilities is one of the keys to harnessing the full potential of our shared resources business model. As we have spoken about this in prior calls, our continued investments in state-of-the-art automation at our Arkansas centralized distribution center continues to progress. However, we have had some construction delays due to weather. And additionally, our software vendor is delayed due to setbacks related to COVID-19, shifting our expected go live to the third quarter of 2021. Additionally, implementation of our new robotic picking system in our Dallas-based CID facility is scheduled during Q1 2021 and is expected to yield significant savings and improved service levels to customers as well as position us to handle expected divisional growth.
CODEVI 2, our second location in Haiti, exclusively serving CID continues to ramp up operations, with now nearly 700 employees. Once the factory is fully staffed with over 800 employees during the first half of next year and the employees are fully trained, which should be by Q3 2021, it will generate approximately 20% of CID's total production volume. As a reminder to what we have said on prior calls, these products will be brought into the U.S. Duty Free, generating improved gross margin and will result in faster customer delivery.
Turning to the global macro environment. Very dynamic as we all know, and we are all navigating the unique challenges presented by the global health crisis as well as other geopolitical events. We're approaching another wave of COVID-19 as cases spike globally. We're also seeing rapidly rising fabric prices from China due to shortages created by the extended shutdowns of fabric mills in India. We believe the impact on our gross margins will be temporary, with the fall off in price pressures expected once INDY is back online.
We're well versed in managing through pricing pressures and are well-prepared to mitigate the increases needed as we have in the past. As we've stated before, we continuously conduct strategic planning for a wide range of operating scenarios and remain focused as we adapt and continue to optimize our business to deliver sustainable long-term results for our stakeholders.
I will now turn the call over to Jake. And then I'll return with my closing remarks. Jake?
Jake Himelstein;BAMKO;Chief Financial and Chief Operating Officer: Thank you, Michael, and good afternoon, everyone. I appreciate the opportunity to join our quarterly earnings call and happy to help fill in for Andy. As noted earlier, we filed our Form 10-Q for the third quarter ended September 30, 2020 earlier this morning.
As Michael indicated, we continued our strong momentum into the third quarter and built upon our impressive year-to-date performance. We continued to improve our liquidity and debt leverage position, with our debt-to-EBITDA ratio down from 4x at December 31, 2018 to 1.9x at June 30, 2020 to 1.5x at September 30, 2020. Importantly, this is the second consecutive quarter in which we are in line with our desired range of 1x to 2x debt to EBITDA and well under our covenant limit.
During the third quarter, we reduced outstanding debt by another $8.2 million. Year-to-date, we have reduced outstanding debt by approximately $42.5 million. Through targeted company-wide expense controls, we continued to improve our cash position.
Third quarter net sales were $127.8 million, an impressive 42.8% increase compared to last year's third quarter. End of Q3 PPE backlog with BAMKO and the Uniform segment stood at just over $60 million, of which 90% is expected to ship over the next 2 quarters.
Gross margin, which we define as gross profit as a percentage of sales, for the third quarter increased to 37.1% from 35.2% in the third quarter of 2019. This margin increase is attributable to higher-margin sales based on product and customer mix.
As a percentage of net sales, consolidated SG&A expenses for the third quarter decreased to 27.3% versus 28.2% last year. That decrease is a reflection of our ability to leverage higher volume sales across all business segments combined with continued cost mitigating actions to control operating expenses.
This decrease in SG&A as a percentage of sales is even more impressive when taking into consideration the increase in our provisions for bad debt to $1.6 million in the third quarter of 2020 compared to $0.4 million in the same period last year. This increase is largely due to uncertainty around collections from customers severely impacted by the pandemic. While we continue to believe that many of our customers in nonessential business will be able to pay us as the economy recovers, we are maintaining a conservative approach as it relates to inventory and accounts receivable reserves from these customers.
Income from operations more than doubled from Q3 2019 to Q3 2020 to $12.5 million. And operating margins climbed from 6.9% to 9.8% over the same period. Our effective tax rate for the quarter was 17.7% compared to 15.3% a year ago. The change in rate was principally the result of increases in compensation-related items and the effect of foreign, state and local taxes between the comparable periods.
Overall, third quarter net income increased 153.6% from $3.90 to $10 million, resulting in $0.63 per diluted share for the third quarter of 2020. We continue to prudently manage our cash flow. And at September 30, we had cash and cash equivalents of $5.7 million.
Through the 9-month period ended September 30, CapEx was $5.7 million and is tracking below our original plan of $12 million. Our best estimate for full year 2020 CapEx is approximately $8 million. This decrease from plan is primarily due to delays in our Arkansas expansion, as mentioned earlier. This shortfall will carry over to next year's CapEx.
As noted during our second quarter earnings call, our Board of Directors reinstituted our regular quarterly dividend of $0.10 per share. And we also paid a special dividend of $0.10 per share in the third quarter. This puts quarterly dividends back on track at $0.30 per share for the 9-month period or $4.6 million in cash dividends.
Moving to a review of our segments. I'll provide a breakdown between core product offerings and PPE sales across our segments. However, as Michael noted, it is becoming increasingly difficult to separate PPE sales from traditional uniform or promotional product sales, as many customers are placing orders that include PPE items along with promotional products and uniforms. We believe that the provision of PPE items to our customers' employees may become the new normal, and thus a large part of our recurring business with key customers, particularly in the retail space.
For the third quarter, uniforms and related products net sales increased 33.2% to $73.2 million. $13.9 million of that was PPE versus $800,000 in Q3 last year.
I'm pleased to report that we had another remarkable quarter at BAMKO, with sales up 67% to $44.2 million in the third quarter compared to the prior year period. Those results were driven by a mix of traditional branded merchandise as well as continued demand for PPE that helped contribute $19.4 million to that third quarter total.
BAMKO's third quarter operating margins were 15.7%, yet another testament to BAMKO's ability to optimize its operating margins through scale. We are seeing PPE product starting to slow somewhat, while traditional promotional product orders are gradually returning. Further evidence of this is that the percentage of BAMKO's backlog, comprising traditional promotional products, was less than 40% at the end of Q2 versus greater than 60% at the end of Q3.
BAMKO's results for the third quarter are all the more impressive against the backdrop of the promotional products industry. It was estimated that the industry experienced a downturn that was greater than 35% so far this year.
The Office Gurus returned to high double-digit growth and reported a net sales increase from third parties of 28.7% to $10.3 million. A combination of strong sales activity with our existing customers and the onboarding of new customers helped accelerate growth during the quarter.
I'll now turn the call back to Michael for his closing remarks and a general outlook for the remainder of the year.