Paul Boynton
Analyst · D.A. Davidson. Please proceed with your question
Hi. Thank you, Mickey, and good morning, everyone. I'm going to start today by addressing the key issues impacting our quarterly results as well as our initiatives to mitigate them before turning the call over to Frank to review our financial results. I will then return to discuss our strategy to drive growth and value for the Company. Look, first quarter results were disappointing and driven primarily by two key events. First, we had unplanned downtime due to boiler reliability in our high-purity cellulose plant in Temiscaming, Canada. This is a relatively new boiler constructed and brought online in 2015 by a global leader in industrial boiler design, which has been running well until this past quarter. However, due to some unique features of this design coupled with certain maintenance practices that were initiated during Tembec ownership, the economizer section of the boiler failed, idling operations and causing us to lose about 25 days of operations in the quarter in Temiscaming, costing us $10 million of EBITDA, primarily in higher fixed costs and lower energy sales. The economizer allows the plant to maximize steam production to run our mill and drive turbine generator to produce electricity. Our team has studied the issues impacting the boiler and has put in place a solution as part of a broader permanent plan to optimize reliability. The solution should allow the mill to run at budgeted levels, until we install new components which have been ordered during our planned outage in May of 2020. The second key issue is hardwood costs and availability in the U.S. southeast, affecting our Jesup, Georgia plant. We experienced restricted supply for hardwood due to abnormally high and prolonged rainfall that began in late last summer and continued throughout most of the first quarter. These wet conditions made it difficult and more costly for our suppliers to get into the forest and harvest hardwood. Historically, we have successfully employed a hardwood sourcing strategy using satellite shipping facilities throughout the region to leverage our wood inventory levels and maintain lower and more stable hardwood costs. Now despite benefiting from the strategy for over a decade, we were unable to fully mitigate the impact of sustained wet weather. Ultimately, with severely depleted hardwood inventory levels, we were forced to take production downtime at Jesup during the quarter. As a point of reference, we are aware of six other pulp mills in the U.S. South that were also forced to take downtime due to the inability to procure hardwood. As a result, the impact of higher wood costs and lower loss production cost us $11 million of EBITDA in the quarter. Since the end of the quarter, we have already rebuilt our hardwood inventories by more than 100,000 tons, a level that we believe allows us to lower hardwood costs throughout the remainder of the year. Now on top of these two operational and raw material issues in High Purity Cellulose, we experienced a $14 million decline in EBITDA due to lower cellulose specialty sales price, including $3 million from tariffs. Despite the 7% year-over-year price decline in the quarter due to the tariffs as well as higher priced 2017 shipments recognized in the first quarter of 2018 and sales mix, we still expect full-year cellulose specialty sales volume and price to remain stable versus 2018 levels, with approximately a 1% to 2% decline for 2019 excluding the impact of any Chinese tariffs. Therefore, prices are expected to be relatively flat to last year's comparable periods for the remainder of the year, again excluding the impact of any Chinese tariffs. Lastly, market pricing for our commodity segments, including lumber, pulp and paper, negatively impacted results for the period. Given the pricing declines and logistic issues in Canada, we took market downtime in our forest products and pulp businesses to help manage inventory levels and mitigate costs. We also continue to find ways to reduce costs and improve our competitive position in these markets. The financial performance in the first quarter does not reflect on the earnings potential of our High Purity Cellulose segment, and I am confident in our team's ability to get us back on track. While the first quarter issues significantly impact our previous guidance, which no longer can be relied upon, the specific actions we are taking to restore our operational reliability and cost structure are expected to improve our financial performance through the remainder of the year. Now with that, let me turn the call back over to Frank.