Edward Whalen
Analyst · Sal Vitale from Sterne, Agee
Thank you, Joe. Good morning and welcome to FreightCar America's fourth quarter 2011 earnings call. I am pleased to report that our business continued to improve and we produced the fifth sequential quarterly increase in railcar deliveries, revenues and operating income. Our fourth quarter results reflect improved railcar demands, partially offset by lower service volumes. To recap order activity in the quarter, 4,481 railcars were ordered in the fourth quarter of 2011 compared to 2,840 railcars ordered in the third quarter of 2011 and 331 cars ordered in the fourth quarter of 2010. Fourth quarter orders include 3,300 rebuilt units. Revenue contribution from these cars will be lower than would be for the case for new cars as many parts will be reutilized. We delivered 2,489 railcars in the fourth quarter of 2011, which compares to 1,515 railcars delivered in the third quarter of 2011 and 694 rail cars in the fourth quarter of 2010.Our backlog of unfulfilled orders at December 31, 2011 was 8,303 railcars compared to 6,311 railcars as of September 30, 2011. Our backlog of unfulfilled orders at December 31, 2010 was 2,054 railcars.
Industry wide there were 16,434 railcars ordered and 16,693 railcars delivered in the fourth quarter of 2011. And as a result, industry-wide backlogs decreased to 64,575 railcars at the end of 2011. For the year as a whole the nation's railroads continued their strong performance with many announcing record revenue and operating results.
North American commodity loadings exhibited positive year-over-year growth in each quarter of 2011 reflecting a pace of growth, which accelerated in the fourth quarter of 2011 relative to the two prior quarters. Total rail commodity loadings in the fourth quarter of 2011 increased 3.8% versus the same quarter in 2010, with many commodities showing more than a 10% quarter-over-quarter increase. Total loadings increased by 2.7% and intermodal loadings increased by 5.5% for the fourth quarter of 2011, when compared to the fourth quarter of 2010.
Coal demand increased in the fourth quarter as utilities work to replenish coal stockpiles depleted by the hot summer and the floods that impacted the Midwest early in the year. For the full year however, coal consumption declined as US electricity generation in 2011 was down 0.9% when compared to 2010 and as natural gas utilization increased. Coal share as a fuel for US electricity generation was 42.5% in 2011 which is down from 44.8% in 2010. Coal stockpiles have continued their downward trend relative to recent historically high levels with November 2011 figures 7.9% below last year's level for the same time period and 3.5% below the average November levels for the last five years. Export activity was strong throughout 2011 reaching 107 million tons for the full year which is a 31% increase versus 2010 and the highest level since 1991.
Industry wide the number of railcars storage reached roughly 273,000 as of December 31st, 2011, an increase of approximately 13,000 railcars when compared to the end of September 2011. We estimate that the number of coal cars in storage also increased from about 3,000 railcars at the end of the third quarter to approximately 9,000 at the end of 2011. We believe the increase in coal cars and storage was largely due to the decreased coal rail transit times in the fourth quarter.
For our service segment, fourth quarter repair volumes were negatively impacted as coal car operators delayed scheduled maintenance. We expect repair volumes to normalize as utilities stockpile replenishment efforts have largely ended. We continue to focus on optimally operating our repair shops to meet the changing demand. As I look back on 2011, FreightCar America benefited from a much improved railcar manufacturing market.
I'm pleased that our management efforts have translated into improved earnings for both fourth quarter and full year 2011. I'm also pleased that given our improved results, our Board of Directors has reinstated our regular quarterly dividend as separately announced today. While most market indicators were favorable in the fourth quarter of 2011, some have started to show signs of weakness as we have entered into 2012. Average weekly railcar loadings and ton-miles for the first 6 might weeks of 2012 are down from the fourth quarter 2011 averages. Thus far in 2012 coal loadings have decreased relative to 2011 levels as continued strength in exports has been more than offset by soft demand from utilities due to the unusually mild winter combined with ongoing low industry power consumption.
The number of railcars and storage have continued the trend upward in 2012. At the end of January the Association of American Railroads reported roughly 283,000 railcars in storage. We estimate this includes approximately 23,000 coal cars in storage, up significantly from the end of 2011. While we remain optimistic for 2012 given our backlog and continuation of eastern coal car replacement cycle, we continue to carefully monitor these industry trends. Nonetheless, we will continue to manage the business to maximize overall income in 2012 and beyond, while also continuing to look for strategic growth opportunities.
Now I would like to turn the call over to Joe McNeely to address our fourth quarter financial results in more detail.