Patrick Fogarty
Analyst · relevant risks and uncertainties may be found in the earnings press release as well as in the company's 2020 10-K, which was filed on March 5, 2021, with the SEC. Additionally, the company may discuss adjusted EPS and EBITDA as defined. Adjusted EPS and EBITDA as defined are not measures of performance under generally accepted accounting principles. For a reconciliation of EPS to adjusted EPS and for a reconciliation of net income attributable to Park-Ohio common shareholders to EBITDA as defined, please refer to the company's recent earnings release. I will now like to turn the conference over to Mr. Matthew Crawford, Chairman, President and CEO. Please proceed, Mr. Crawford
Thanks, Matt. Our second quarter results reflect continued end market strength in our Supply Technologies segment, the impact of the semiconductor chip shortage, increasing raw material and labor costs in our Assembly Components segment and strong bookings of new orders in our Engineered Products segment. Our consolidated net sales of $350 million in the quarter were up 53% compared to a year ago as demand levels in 2021 have substantially recovered from the low demand levels from a year ago caused by the pandemic. On a sequential basis, net sales in Supply Technologies were consistent with first quarter levels, and net sales in our Engineered Products segment increased 13% in the second quarter. The overall decline in second quarter sales compared to the first quarter was driven by the impact of the semiconductor chip shortage on product sales in several key OEM platforms, including the Ford Explorer and F-150, the Jeep Cherokee, and the Chevy Equinox, which impacted our Assembly Components segment. GAAP EPS for the quarter was a loss of $0.44 and adjusted EPS, which excludes primarily plant closure and consolidation costs was a loss of $0.33. Our operating loss in the quarter was a direct result of the chip shortage, which caused significant volatility in certain facilities where volumes on key platforms fluctuated widely from week to week. We estimate the impact on our net sales in the quarter was $24 million, resulting in an EPS impact of approximately $0.55 per share. The EPS impact was a result of the low production levels in certain facilities, the labor inefficiencies caused by the demand volatility and labor shortages and the low fixed cost absorption levels. In addition, significant raw material increases, most notably rubber compounds used in our molded and extruded rubber businesses and aluminum alloys used in our aluminum casting facilities, impacted our results by an estimated $0.15 per share. We expect the recovery of these raw material increases will occur throughout the second half of the year once pricing begins to stabilize. Other less significant impacts to the quarterly results included a labor strike at a key heavy-duty truck assembly plant, impacting Supply Technologies results and increased freight costs and supply chain constraints affecting most of our businesses. These unfavorable events overshadowed the continued performance in our supply chain business and improved results in our capital equipment business. Our SG&A expenses were $43 million compared to $35 million a year ago, returning to a normal level versus a year ago. As a percentage of net sales, SG&A expenses in the current quarter decreased to 12% compared to 15% a year ago. Interest expense totaled $7.4 million compared to $7.5 million a year ago, the decrease driven by lower average borrowings during the quarter. The income tax benefit in the second quarter of $2.8 million represented an effective tax rate of 34%, which is higher than the U.S. statutory rate of 21%, due primarily to the recognition of certain discrete tax benefits during the quarter and the composition of earnings. For the full year 2021, we estimate an effective tax rate of approximately 22%. Our liquidity continues to be strong and totaled $221 million as of June 30, up 12% compared to a year ago and consisted of $55 million of cash on hand and $166 million of unused borrowing capacity under our various banking arrangements. During the first half of the year, net cash used by operating activities was $23 million, primarily to fund higher working capital levels. During the second quarter, inventory levels increased significantly in support of increased customer demand levels, extended supplier lead times and global supply chain challenges. In addition, higher raw material and inbound freight costs and inventory builds to support our various plant consolidation activities also increased our inventory levels. We expect the incremental levels of inventory, which approximated $25 million year-to-date will decrease in the second half of the year and return to more normalized levels. Capital expenditures during the quarter were $8 million, primarily in our Assembly Components segment for new equipment to support new business launches in our aluminum and molded rubber products businesses. We continue to estimate that our full year 2021 CapEx will be in the range of $28 million to $32 million. Now turning to our segment results. In Supply Technologies, net sales were $155 million during the quarter compared to $158 million in the first quarter and $94 million a year ago. Average daily sales during the second quarter were similar to first quarter levels despite lower levels due to the heavy-duty truck end market caused by the labor strike at a major assembly plant, which affected a full month of sales. Overall, we saw continued strength in most end markets, most notably in the semiconductor, power sports, civil aerospace and the electrical distribution end markets. We are encouraged by the sequential improvement in sales to the civilian aerospace market, which was up 45% compared to last quarter and sales from our recent acquisition, NYK. Operating income in this segment totaled $10.2 million and operating income margin was 6.6%. Operating income and margin were both impacted by higher inbound domestic and import freight costs, including expedited freight caused by global supply chain constraints and the impact of the labor strike. Excluding these factors, second quarter sales and operating income would have exceeded first quarter levels. In our Assembly Components segment, sales were $110 million compared to $126 million in the first quarter. Sales in the current quarter were negatively impacted by the semiconductor chip shortage, which resulted in lower sales of approximately $20 million in this segment. Weekly demand fluctuations and OEM plant shutdowns and delays had a material impact on certain plant production schedules and sales during the quarter. We expect the shortage will most likely remain a challenge for our auto-related businesses throughout the second half of the year. Although it is difficult to project the full year impact at this time, we estimate that the sales impact in the third quarter will be approximately $15 million to $20 million based on current customer schedules. As we have mentioned on previous calls, we continue to launch new business in this segment, which we expect to positively impact sales in the second half of the year. We incurred an operating loss of $6.1 million in this segment compared to operating income of $6.4 million in the first quarter, driven by several factors. First, the chip shortage continues to impact automotive demand and many of our operation causing extreme fluctuations in production and significantly higher plant operating costs. Second, rising raw material prices, especially in our aluminum, rubber business, where prices have increased in excess of 20%, unfavorably impacted our profitability. We expect to begin to recover these higher material costs throughout the second half of the year as customer pricing adjusts to the market. And finally, increased labor costs caused by local labor shortages continue to impact our operations in this segment. In response to the labor shortages affecting certain plants, we increased wages and other benefits to help retain our direct labor workforce and increased the use of temporary labor. As a result, the second quarter was impacted by the increased wages, training and recruiting costs, production inefficiencies and higher scrap levels. In response to these operational challenges, we have realigned capacity levels and shifted certain processes to facilities with open capacity and lower labor costs. Also during the quarter, we incurred nearly $1 million of charges related to plant restructuring closure and consolidation activities. We expect these actions will positively impact the segment's performance in the second half of the year. In our Engineered Products segment, sales were $86 million compared to $76 million in the first quarter and $79 million a year ago. Sequentially, sales increased 13%, driven by increased customer demand in our capital equipment business. In this business, sales were at their highest level since the first quarter of 2020. More importantly, new capital equipment order levels continue to improve. During the first half of this year, our new equipment order levels increased 65% compared to the second half of 2020. New orders, which totaled over $45 million during the second quarter came from customers throughout every region globally and in various product lines, including induction hardening applications and melting systems for the steel and foundry end markets. We continue to see strong bookings of new capital equipment orders during the month of July and believe sales and profitability in this segment will increase in the second half of this year based on the strength of our backlog. In addition, our aftermarket sales and services business in both the United States and Europe has increased each quarter since June of last year. We expect that the trend will continue. In our forged and machined products business, sales continue to be impacted by low demand from several key end markets, including oil and gas, commercial and military aerospace, rail and agriculture. Profitability was negatively impacted by the lower sales levels as well as higher production costs and downtime at our forging plant in Arkansas and additional cost to complete certain legacy forging equipment orders, which were delayed during the pandemic. The operating loss in this segment, which totaled $700,000 in the current quarter was primarily driven by the lower sales and operating losses in our forged and machined products business and $600,000 of costs related to plant closure and consolidation activities. And finally, corporate expenses totaled $6.8 million during the quarter. On a year-to-date basis, corporate costs totaled $12 million in the first half of the year compared to $14 million in the second half of 2020. With respect to our previously communicated 2021 financial outlook, we continue to expect year-over-year organic sales growth to be within the range of 8% to 12% and capital expenditures to be in the range of $28 million to $32 million. With respect to our outlook regarding EBITDA, as defined, we now expect margins to improve by 100 to 150 basis points over the 2020 EBITDA as defined margin of 5.6%. And finally, due primarily to the working capital required in our businesses, we expect to use up to $15 million in free cash flow for 2021. Now I'll turn the call back over to Matt.