Joseph D. Rupp
Analyst · Wells Fargo
With me this morning are John Fischer, Senior Vice President and Chief Financial Officer; John McIntosh, Senior Vice President of Operations; and Larry Kromidas, our Assistant Treasurer and Director of Investor Relations. Last night, we announced that net income in the third quarter of 2011 was $47.2 million or $0.58 per diluted share compared to $31.8 million or $0.40 per diluted share in the third quarter of 2010. Sales in the third quarter of 2011 were $550 million compared to $432.8 million in the third quarter of 2010. Third quarter 2011 sales were the highest for Olin since the sale of the metals business that occurred in 2007. The Chlor Alkali business's third quarter segment earnings of $76.7 million were the third highest quarterly earnings in history, and were realized despite an approximately $3 million negative impact due to a 10-day unplanned outage at our Charleston, Tennessee facility due to flooding caused by Tropical Storm Lee, and also due to weaker than expected chlorine demand that occurred late in the quarter. The Chlor Alkali business continued to experience positive pricing with ECU netbacks increasing sequentially for the eighth consecutive quarter. Also during the third quarter, bleach shipments were a record. Winchester's third quarter results were in line with expectations but continue to be impacted by higher commodity metal costs. Also included in our third quarter results were pretax environmental recoveries of $1.5 million, a $3.7 million pretax gain on the sale of a former manufacturing site, and a pretax restructuring charge of $4.1 million associated with the Chlor Alkali mercury cell technology conversion in Charleston, Tennessee and the Winchester centerfire relocation project. Fourth quarter 2011 net income is forecast to be in the $0.15 to $0.20 per diluted share range, reflecting normal seasonal weakness in both Chlor Alkali and Winchester and approximately $2.5 million restructuring charge primarily associated with the ongoing Winchester centerfire ammunition relocation project. Chlor Alkali earnings were forecast to improve compared to the fourth quarter of 2010. Chlorine and caustic soda shipments are forecast to be lower than the fourth quarter 2010 levels but will be more than offset by higher selling prices. In the fourth quarter of 2011, Winchester results are forecast to be near breakeven and lower than the fourth quarter of 2010 as lower commercial volumes and higher commodity metal costs more than offset our improved pricing. Now I'm going to discuss the segments, first with Chlor Alkali. The Chlor Alkali operating rate during the quarter was 85% and consistent with the outlook we provided during our second quarter earnings call. It declined as we moved through the quarter. Rate in July was 90%, and the rate in September was 81%. Expect this rate to decline further as we move through the fourth quarter. This reflects the normal seasonal slowdown in our bleach business and by many of our large chlorine customers. We've also seen a softening in demand from customers producing chlorine derivatives for export. The third quarter operating rate included the impact of several planned and unplanned outages. The largest of these outages was the 10-day unplanned outage at Charleston, Tennessee facility. This was caused by approximately a 15-inch rain event associated with Tropical Storm Lee. We also had outages during the quarter at the Becancour, Canada plant, our Henderson, Nevada plant and our St. Gabriel, Louisiana plant. To take advantage of the weaker level of chlorine demand, we have scheduled additional maintenance and capital outages in the fourth quarter. Two of the outages are associated with electrical tie-ins of new capabilities. At the McIntosh, Alabama facility, tie-ins will be done on the new high-pure bleach facility, which is approaching startup. And at the Charleston, Tennessee facility, initial tie-ins of the new membrane facility will be accomplished. Our operating rate during the fourth quarter is projected to be in the mid-70% range. As a result of the weaker level of chlorine demand, we expect to see chlorine prices decline in the fourth quarter of 2011 when compared to the third quarter. Chlorine price declines in the fourth quarter of a year driven by weaker seasonal demand, are not unusual because of the weak outlook for the chlorine demand. As a consequence of lower operating rates, we expect caustic soda supply to remain tight. Therefore, we expect the $65 per ton caustic soda price increase announced in late August to be implemented consistent with our contract structure. We expect to realize some of this increase in the fourth quarter, and the largest amount will be realized in the first quarter of 2012. Third quarter 2011 chlorine and caustic soda volumes declined 1% compared to the third quarter of 2010, and were 6% lower than the second quarter of 2011 levels. In addition to the outages, our chlorine production was negatively impacted by 2 large chlorine customers who began multi-month outages during the second half of the quarter. On the positive side, we continue to experience growth in our bleach business. The third quarter 2011 volumes increased 7% compared to the third quarter of 2010. And during the first 3 quarters of 2011, bleach volumes have increased 19% compared to 2010 volumes. We expect our bleach business to continue to grow, driven by the investments we are making in high-pure bleach. During the third quarter, we began construction of 2 additional high-pure bleach plants, one to be located at our Henderson, Nevada and the other at our Niagara Falls, New York chlor alkali plants. We expect these bleach plants, which represent capital spending commitments totaling approximately $40 million, to be operational by the fourth quarter of 2012. And as I said earlier, we expect our high-pure plant at McIntosh, Alabama to start production during the fourth quarter of this year. The high-pure bleach process produces bleach that is twice the concentration of bleach produced by the processes we currently employ. It creates a higher value product that is less expensive to ship than either chlorine or conventional bleach. Chlor Alkali has also experienced increased sales of hydrochloric acid during the third quarter. These shipments increased 6% compared to the third quarter of 2010 and 10% compared to the second quarter of 2011. We currently have the capability to produce this value-added product at 6 of our 7 chlor alkali manufacturing facilities, and we are in the process of modernizing and expanding that capability in Henderson, Nevada. In addition to being value-added products, both bleach and hydrochloric acid, because they are not classified as TH chemicals, are less expensive to ship than chlorine, and it's an important consideration for the business as our freight costs continue to be a major challenge. Freight cost per ECU shipped in the third quarter of 2011 increased approximately 15% when compared to the third quarter of 2010. For the first 9 months of 2011, freight costs per ECU produced have increased 21% compared to the first 9 months of 2010. These cost increases continue to be driven by the cost of shipping chlorine by rail. The Chlor Alkali business earned $76.7 million in the third quarter of 2011, which represents the third highest level of quarterly earnings ever and a significant improvement over the $44 million we earned in the third quarter of 2010. The year-over-year improvement reflects the combination of improved ECU pricing and the additional contribution from the acquisition of PolyOne's 50% ownership in Sunbelt. The third quarter of 2011 ECU netback excluding Sunbelt was approximately $590 compared to approximately $465 in the third quarter of 2010. This represents the eighth consecutive quarter of improved ECU netbacks in our system. The acquisition of SunBelt contributed approximately $12 million of incremental profits in the third quarter of 2011. The Sunbelt ECU netback in the third quarter of 2011 was approximately $610. Chlor Alkali fourth quarter 2011 segment earnings are expected to decline from the third quarter of 2011 but will exceed the fourth quarter 2010 earnings. ECU netbacks in the fourth quarter are forecast to decline slightly from the third quarter levels as chlorine price declines and less favorable customer mix more than offsets increases in caustic soda prices. Based on the lag we experienced in the realization of price increase, we expect that this ECU netback decline will be reversed in the first quarter of 2012. In spite of the weaker forecast for the fourth quarter, the Chlor Alkali business in 2011 has experienced a significant improvement in earnings, above the levels that we achieved in 2009 and 2010. The business is also well positioned for further improvements in 2012. The business will begin 2012 in a strong pricing position and continued positive momentum on the caustic soda side. We also have the benefit of the 100% ownership of Sunbelt for the full year. We expect the bleach business to grow an additional 10% to 15%. Now let me discuss Winchester. In early August, we announced that Winchester had been awarded a 5-year contract by the United States Army for the supply of 5.56-millimeter, 7.62-millimeter and 50-caliber ammunition. This contract, which is a follow-on to the second source contract awarded to General Dynamics in 2006, in which Winchester participated, the contract has the potential to generate total revenues of $300 million over the next 5 years. This is a significant accomplishment for our business, and it solidifies the outlook for Winchester's noncommercial sales for the next several years. Winchester's third quarter 2011 commercial sales volumes continue to be stronger, and we would have expected it at the end of a surge period. This unexpected strength at commercial sales has been matched by continued strength in gun sales. Background checks, which are a strong indicator of future gun sales, remain well above the pre-surge levels. The benefits from the better-than-expected levels of commercial sales have been more than offset by higher commodity metal cost. Third quarter 2011 purchase costs for copper have increased approximately 24% compared to the third quarter of 2010, and third quarter 2011 lead costs have increased approximately 16%. These levels of increase represent approximately $5 million in quarterly cost increases. On a year-to-date basis, in 2011, purchase copper costs have increased approximately 27% and lead cost approximately 14%, representing $16 million in annual cost increases. Metal costs have been a major challenge for the business in 2011. During the third quarter, the initial relocation of production equipment from East Alton, Illinois to the new Oxford, Mississippi facility was successfully completed. There will be additional equipment relocations in the fourth quarter. During 2011, the Winchester financial results are forecast to include $4 million to $5 million of costs associated with the overlap of support cost between East Alton, Illinois and Oxford, Mississippi facilities and other relocation-related costs. These costs, which negatively impacted the third quarter of 2011, will also have a negative impacted the fourth quarter of 2011 and into 2012. And as a reminder, we expect the relocation to Oxford, Mississippi to begin to generate meaningful cost savings in the second half of 2013, and we remain on target to realize the full $30 million of annual savings by 2016. Winchester earned $13.1 million in the third quarter of 2011, which compares unfavorably to the third quarter of 2010 in which the earnings were $18.8 million. The decline reflects the negative impact, higher commodity metal cost and the additional cost associated with the centerfire relocation project, which more than offset favorable product pricing. Fourth quarter 2011 Winchester earnings, which are expected to reflect normal seasonal weakness, are forecast to decline slightly from the fourth quarter 2010 levels. The combination of year-to-date Winchester earnings and fourth quarter outlook are projected to result in 2011 earnings that will be the third highest in the history of the business and more than double the average annual earnings in the 10 years prior to the 2009 peak year. Strong earnings are consistent with our view, but after the completion of the surge, Winchester's earnings will be higher than prior to the start of the surge. With the confirmation of this view and with the longer-term benefits to be realized from the centerfire relocation project, we are optimistic about the future of Winchester and the contributions it will continue to make to Olin. In spite of the weaker fourth quarter outlook, I remain optimistic about the prospects for the business. 2011 segment earnings in Chlor Alkali will likely more than double from 2010 levels, and Winchester's 2011 segment earnings continue to be well above historic levels. In addition, there's positive pricing momentum for caustic soda, and we're well positioned to continue the strong growth that we've experienced in the bleach business. I'd like to turn the call over to John Fischer, who will review several financial matters with you. John?