John Scribante
Analyst · Craig-Hallum Capital
Good afternoon, everybody. Today, we're very excited to share with you some of the great things that we achieved during the quarter as well as the year and our optimistic outlook for fiscal 2017. But before I get started, we just wanted to take a few minutes to explain why we had the short delay in our earnings release. Our audit simply took a bit longer to complete than expected. As you can see by our results, we had some very complex transactions at the end of the year that required much more work than we would normally have experienced, which has led to having to push our call back to today.
So for the fiscal '16 fourth quarter, we reported total revenues of $18.6 million and gross margins of $24.9 million (sic) [ 24.9% ]. We reported a net loss of $10.9 million or $0.39 per share. However, absent impairment charges of $6 million and a recognition of a loss contingency on associated expense of $1.8 million, which totaled $7.8 million, our loss would've been $3.1 million or $0.11 per share.
For the fiscal year, we reported total revenues of $67.6 million. Gross margins of $23.7 million (sic) [ 23.7% ], and a net loss of $0.73 per share. And again, excluding items noted above, our net loss for the full fiscal year would have been $12.3 million or $0.45 per share. Importantly, our fourth quarter net cash from operating activities nearly reached breakeven at negative $100,000. And in our fiscal year, net cash from operating activities improved by $9.4 million to a use of $3.4 million from a use of $12.8 million in fiscal '15.
While revenues were slightly lower than last year, we made great progress improving our business model, especially margins. In fiscal 2016, we generated 71% of our total lighting product revenue from LED product sales compared to 48% in fiscal '15. We also increased our full year gross margins by more than 850 basis points to 23.7% from an adjusted 15.2%, which means that we generated $5 million or 46% more gross profit dollars on roughly the same revenue as compared to last fiscal year. So now as we grow our sales in fiscal 2017, we are expecting to see these bottom line improvements materialize.
To recap the year in terms of our 3 strategic priorities that we established last year for fiscal '16, let me briefly highlight our achievements. First, our LED sales. During the year, LED sales represented 71% of our total lighting product revenue with quarter 4 LED sales as high as 76%. This reflects 49% growth over fiscal '15, heavily fueled by our October launch and our new high bay high-performing, high-margin products. In conjunction with our growth in LED-based products, we grew our revenues with distribution sales. With more presence in national and regional distribution, our pipeline has doubled since December and demand generation activity is at an all-time high. Entering this new fiscal year, we have built out our agency sales network and have new national distribution relationships and regional distribution agreements in place that will accelerate sales for the coming fiscal year. We're very excited to go into the year with a full pipeline and having essentially completed our agent and distribution geographical coverage.
We see solid movement in the market today. And while CapEx is still tight, many customers are moving faster on their decisions. There are a few areas of particular strength. First, in retail. We can ship fast and our products are designed especially for quick installation during off hours when stores are closed. And as a result, we received a $2.4 million order recently from a global retailer with the potential of much more to come from this customer because we were the only company that could meet their specification and delivery requirements. And just recently, we received orders for 54 locations of a new customer, a regional grocery chain, with several hundred more locations expected to come this year. And we also continue to receive repeat orders for an existing big-box retail store chain that we have discussed in previous calls.
Second, our federal government sector. Because of our track record, working with government agencies and compliance with the Buy American Act gives us a clear advantage. We continue to receive contracts for installations at agencies such as NASA, U.S. Postal Service, Department of Defense and the VA hospital network. We see strength in this sector and believe that it will have a material contribution to Orion's growth in this coming year.
Third, the automotive business. Orion lists most every American-made auto company as its customer for their manufacturing and distribution facilities including Ford, General Motors, Chrysler and Tesla, as well as Honda, Toyota and Volvo on the foreign side. We are a clear choice for auto manufacturers because of our performance, our significant installed base and now the smart building technology available in all of our product lines.
The fourth segment we see strength is education and institution. Both of these markets are strong, and Orion's products provide unique attributes that make our products more viable than others. And now with security and asset tracking capabilities in our LDR lines, this market shows great growth potential.
And finally, industrial. While the industrial sector continues to be challenging, we see projects starting to get funded now and more opening up for later in the year. Industrial has been our legacy and where Orion will see great growth in the near future.
As we've noted before, our product's top performance, ease of installation, customer experience, 5-day ship times were the most commonly cited reasons given for why Orion was selected for these projects. This winning strategy is what makes Orion so potent in the marketplace.
Second strategic priority was innovation, which is the cornerstone of our corporate culture. As many of you know, we opened our innovation hub in Chicago during fiscal '16 and have built a talented team to drive our product development efforts. During the fiscal year, we launched 32 LED families of products encompassing more than 1,100 new SKUs, including the revolutionary gen 2 high bay fixture line, which is the highest-performing, most efficient high bay portfolio in the market, delivering as much as 179 lumens per watt, which surpasses all other major brands by a wide margin. Our method of rapid prototyping and rapid development allow us to go from concept to delivery in just 4 months.
And as we announced in recent news release, we are able to redesign a luminaire from concept to prototype in just 6 working days, illustrating that our nimble and aggressive approach is a competitive advantage.
Over the past several months, we released a wide range of sensors and control options to meet our customer's demand for things like Power over Ethernet, smart city, smart buildings and the Internet of Things. As we see -- as these systems are gaining interest by our customers, Orion has a nice portfolio of smart city and smart building patents, and we are exploring options for commercializing and licensing these in the months ahead.
The technological advantages and commercial success of our products and services highlight the healthy returns that we are generating from our investment in innovation and research and development with many more exciting products to come. We're committed to producing state-of-the-art industry-leading products that will drive market share going forward.
And finally, our third strategic priority, driving margin improvement. We executed very well in this last year as our gross margin expanded by nearly 850 basis points year-over-year in fiscal 2016 to 23.7% versus an adjusted 15.2% in fiscal '15. This improvement reflects not only our efforts to drive sales in our higher-margin product categories, but also on the execution of cost rationalization and lean manufacturing initiatives that we implemented throughout the year. Our capital allocation priorities remain squarely on funding those investments that deliver the strongest returns on invested capital. In keeping with us -- with this, earlier this quarter, we announced steps to position the business to further success -- for further success by unlocking and monetizing the underlying asset value of some of our low-return real estate assets. As a company poised for growth, we do not believe that we should allow our capital to be tied up in low-performing assets. So we entered into a sales contract for our 260,000 square foot manufacturing facility in Manitowoc, expected to close on -- close the transaction on June 30 of this year. As part of this transaction, we received a multiyear lease for the space that we need and a flexible structure for future business needs while unlocking $2.5 million in cash to fund our growth. In addition, we leased out the third floor of our Manitowoc technology center office building earlier this year, which brings in annual cash to reduce our operating expense. Our lean initiatives and strategic partnering with nearby fabrication companies have allowed us to consume much less manufacturing space, and this not only gives us more flexibility on the downside but also more opportunities to scale more profitably on the upside.
In fiscal 2017, we will benefit with lower freight cost as we are opening a distribution center in Augusta, Georgia. This decision will reduce Orion's cost for serving our growing list of Southeast customers by as much as 50% and our last mile delivery expense meaningfully by locating the inventory closer to the region of use.
So in summary, fiscal '16 was a year of great progress as we performed well against our strategic priorities. These fundamental cornerstones are the prerequisites for profitable growth this coming year. We continue to launch state-of-the-art breakthrough products. Our LED sales penetration is at record levels. We built a stronger sales organization that has significantly broadened our addressable market. And we've delivered 5 consecutive quarters of significant year-over-year margin expansion and 3 quarters of sequential revenue growth. And we are within reach of reporting positive earnings and cash flow.
So with that, I'll turn it over to Bill for a more detailed review of the finances.