Corning Painter
Analyst · JPMorgan
Thank you, Wendy, and good morning, everyone, and welcome to our third quarter earnings conference call. I don't want to let this moment pass without thanking our people for their dedication and flexibility during the second quarter downturn and subsequent demand surge. Most importantly, they have kept up COVID-19 safety protocols, and we have had no workplace transmission of the disease. Thank you for your focus, flexibility and dedication.
I'd also like to specifically congratulate the employees involved with the various upgrades of our facility in Borger, Texas. The upgrade of the cogeneration facilities at that site allows us to run the plant without drawing power from the grid while still providing excess energy back to the regional grid for use in the local area.
On today's call, Lorin and I will cover the third quarter results and also devote time to pricing negotiations for 2021, our operational response to COVID-19, select leading indicators of recovery that may affect the business and examples of initiatives that we have undertaken to emerge stronger. As always, we will be happy to take your questions at the conclusion of our comments.
Turning to Slide 3. Third quarter demand for carbon black recovered rather well versus the historic low experienced during the second quarter. In most months since April, we have seen rubber carbon black demand improve across all geographies, and specialty carbon black has recently improved as well. While we cannot predict the future course of the pandemic, our year-to-date financial results demonstrate our ability to withstand its ups and downs.
From a financial perspective, we reported adjusted EBITDA of $55 million, down 19.2% year-over-year and more than triple second quarter levels sequentially, reflecting the substantial operating leverage we expected the business to deliver as the economy recovered. Also note that on a year-to-date basis, our business has required only a moderate level of funding for operations, approximately $40 million despite the severe economic downturn, reflecting the underlying strength of our business and financial wherewithal.
Slide 4 lists some of the actions we have taken in the face of COVID-19. We've used a variation of this slide before, so I'm just going to speak to the new developments. Starting with people. As I said earlier, we continue to have no workplace transmission to the best of our knowledge. We continue to offer work-from-home policies for office workers in areas where COVID-19 levels remain high. Our people had to deal with Hurricanes Laura and Delta as well, and we have assisted employees with items such as generators.
Moving to production. Managing demand surge has been critical over the past few months. Product mix and order patterns shifted abruptly to the upside during the quarter, requiring our teams to adjust production to meet demand and ensure that as many customer orders as possible were filled. We operated at strong utilization rates in every geography in October, up sharply from the mid-40s in April and similar to the high 70 rates we experienced in July. We continue to use downtime to execute select products -- projects to improve facilities and uptime.
Moving to customers. We're staying very close to our customers to keep them supplied in the face of what has been very large swings in demand, deviations from forecasts and transportation challenges. We are well into our 2021 pricing negotiations; and while specific information is commercially sensitive, as one might imagine, there are a wide range of demand scenarios between our customers as they have different views of what 2021 will bring. What is unchanged, in my view, is that the long-term underlying drivers for higher carbon black pricing remain intact, particularly for North America.
Communities and ESG. I mentioned the upgrade at the Borger plant earlier. We also accelerated EPA-related work at Ivanhoe as the COVID-19 situation there improved. In addition, we provided financial support in South Africa to teach students environmental and sustainability best practices. Both initiatives support our ongoing ESG efforts aimed at operating sustainably and being a trusted community citizen.
With an eye to the long-term horizon, we became the partner in the EU-supported BlackCycle project that was launched in September. The project, coordinated by Michelin, is the consortium involving 13 organizations and is a unique European public/private partnership. It aims to demonstrate the technical, environmental and economic viability of circular processes to produce new tires from end-of-life tires. You'll hear more from us on this project in the future.
Now turning to Slide 5. I'd like to share a few thoughts on the current pace and shape of global demand. This slide shows the demand pattern around the world in the third quarter. As you can see, on a year-over-year basis, our Rubber Carbon Black business has recovered sharply since April. As a reminder, back in April, rubber volumes were down year-over-year in the high 60s percent range in the Americas and EMEA and 30% in APAC. You may recall at the time of our second quarter call in July, I expressed the point of view that July could prove to be the strongest month of the quarter. I'm happy to report that demand held up well throughout the quarter with volumes coming in at levels that were roughly 90% of 2019 levels, quite a strong result.
Our Specialty Carbon Black business, as expected, given the nature of its end markets, initially lagged rubber. However, ultimately, this business not only recovered nicely but delivered an even stronger quarter than rubber volume-wise, with third quarter volumes coming in at 97% of 2019 levels. Importantly, we did this without sacrificing pricing, as Lorin will show you later.
As a reminder of where this business has come from, in April, specialty volumes were down year-over-year in the range of 38% to 8%, depending on the geography. So overall, we are quite pleased to see this business come on so quickly in the still evolving recovery.
Slide 6 is a slide we began providing when the crisis began. It breaks down our business by end market and provides investors with our sense of where each market falls on the spectrum in terms of leading, coincident or lagging from an economic recovery standpoint. Now that the recovery has commenced, we can see that things are playing out, by and large, as expected. With that said, recent public policy actions in Europe are a reminder of the risk that industry faces through the balance of the quarter and going into 2021.
From a replacement tire perspective, which makes up roughly 60% of our rubber business, we have seen a sharp bounce off the bottom driven by a combination of rising car -- passenger car mobility, which you can see in various metrics and relatively high demand for trucking, as confirmed by improving measures of truckload freight trends. Globally, volumes remain below 2019 level and may not return to those levels for another 12 to 18 months or more, according to the forecast that we track. However, demand has clearly picked up significantly from the April trough.
Shifting gears from the replacement side of the rubber business to the original equipment side, which makes up 40% of rubber volumes and 15% of our specialty volumes. This market also picked up sharply in recent months. Global light vehicle sales have shown a classic V-shaped rebound through August according to LMC Automotive. This trend is quite encouraging but tempered by the fact that it is impossible to know the impact the temporary factors such as pent-up demand and inventory replenishment following the second quarter lockdown phase. Overall, we were encouraged by both the degree and speed of improvement in our business results, which imply that inventory levels across the supply chain entering the third quarter were quite lean.
We continue to assess how the pandemic may impact our business in the short and longer term. If there's another set of shelter-at-home lockdowns, our business will suffer, no question. But we have shown that we can weather a lockdown, and when that passes, people are going to drive. And I believe we would see a strong rebound all over again. For the time being, people are most comfortable riding in their cars, not on planes or public transportation. It's also clear that delivery trucks need to run even during a lockdown.
It's also likely that there's going to be more working from home in the future, cutting down on commuting. However, time will tell, again, we think a greater share of commuting will be done by -- in cars than public transportation. So it's impossible to know exactly how things will play out, but what we're seeing on the ground in terms of current demand is promising.
Within the 85% of our specialty business that does not go into automotive at this stage, it appears the impact of the recent downturn is proving to be more cyclical than secular, as evidenced by this quarter's performance and sharp recovery. Overall, specialty is well positioned to recover as the broader economy rebounds.
Given the breadth of our specialty end markets, a leading indicator for this business is Manufacturing Purchasing Manager Indices, which JPMorgan and IHS, amongst others, produce. Such PMI indices have shown a sharp recovery from April levels, corresponding with the trend that we have seen in our specialty business. As recently as September, they remained in positive territory, which has historically correlated with an expansionary economic involved environment and is a positive indicator for our specialty business.
Now turning to our third quarter results in greater detail. As you can see on Slide 7, adjusted EBITDA declined by approximately $13 million, primarily reflecting the impact of lower rubber and specialty volumes, lower feedstock prices and mix offsetting price.
And with that, at this time, I'll turn the call over to Lorin.