John Ferriola
Analyst · Credit Suisse
Thanks, Jim. Nucor's disciplined strategy for profitable growth is working. As Jim noted, our 2017 earnings are Nucor's highest since the cyclical peak year of 2008. Here's a statistic that I find especially noteworthy. Excluding the net benefit of about $175 million we received from the recent Federal tax law legislation. Nucor's 2017 earnings were more than $1.100 billion. Those earnings are more than double Nucor's average annual earnings of $483 million over the preceding seven years, or from 2010 through 2016. Let's take the analysis a step further and look at the steel industry environment in which we achieved our strong 2017 earnings. Two adverse factors of stand-out, first, the illegally traded imports remained a very serious problem last year. Finished steel imports captured an estimated 27% share of the U.S. market. Second, market conditions remained challenging for a number of major products produced by Nucor's steel mills, including beams, rebar, merchant bar and plate. Together, they represent about 45% of our total steel making capacity in 2017, or about 12 million tons. At the same time, our downstream fabricated construction products businesses, with shipments last year of about 2,400,000 tons, were significantly impacted by the still sluggish nonresidential construction activity. This highlights an important point. Nucor's 2017 earnings performance was delivered without the benefits of all cylinders firing last year. Nucor's 2017 results were also impacted by unplanned outages we experienced at our Louisiana DRI facility. With the unplanned outages, Louisiana's 2017 production was less than half of its weighted capacity. Louisiana's performance is unacceptable, and we are executing on a plan to change that. In late 2017, we began a top-to-bottom review of the Louisiana DRI facility. As we study potential process and design modifications at Louisiana, we are drawing upon both internal and a number of external resources. Our internal expertise includes our highly successful DRI plant in Trinidad. Trinidad is currently approaching world-class productivity performance to complement its longstanding world-class quality achievements. Looking at our overall performance in 2017, the Nucor team is encouraged, but not satisfied. We are ready and eager to realize these significant pent-up earnings power we have built with more than $8 billion invested during the steel industry's lengthy downturn that began in 2009. That number includes capital spending of more than $5 billion and acquisitions totaling slightly less than $3 billion. As highlighted by Jim's review of our 2017 performance, we are already realizing attractive returns from our work to grow stronger during the downturn. We view this as just the initial return, with a greater payoff in the years ahead. Our strategy for long-term profitable growth is simple and flexible. We are leveraging Nucor's five drivers to profitable growth, and they are: strengthen our position as a low-cost producer; achieve market leadership positions in every product line in our portfolio; move up the value chain by expanding our capabilities to produce higher quality, higher margin products; expand and leverage our downstream channels to market to increase our steel mills base load volume for sustained results; and achieve commercial excellence to complement our traditional operational strength. I will now update you on highlights of our team's most recent work executing our strategy for profitable growth. Nucor's Sheet Mill Group is implementing three major growth initiatives. Our Arkansas mill is constructing a specialty cold rolling facility with an annual capacity of 500,000 tons and a capital cost of $230 million. This specialty mill is the only carbon mill of its type in North America, and it will be able to produce 2,000 megapascal steel. The new mill's advanced cold reduction technology will greatly expand Nucor's capabilities to produce lighter gauge and higher strength sheet steel products. Start-up is scheduled for the first half of 2019. Our Gallatin, Kentucky mill is building a hot-band galvanizing line with an annual capacity of 500,000 tons and a capital cost of $176 million. The 72-inch galvanizing line will be the widest hot-rolled galvanizing line in North America. This project will position us to expand into a number of growing segments of the automotive market that we do not currently serve. Start-up is expected to begin in the first half of 2019. Nucor and JFE Steel of Japan are constructing an equally-owned joint venture galvanizing facility in Mexico with an annual capacity of 400,000 tons and a total capital cost of $270 million. Nucor will supply half of the substrate requirements from our sheet mills. This investment will expand our participation in Mexico's growing automotive market, where we have been doing business for more than a decade. Equally important, we are excited to partner with a premier supplier of high quality steel products to the global automotive market. Start-up is set for the second half of 2019. During the fourth quarter, we announced two major growth investments for our bar mill group. Nucor's bar mills are a cornerstone of our company. Capitalizing on our position as a market leader and a low-cost producer of merchant bar and rebar, they consistently generate attractive returns on capital and free cash flow through the economic cycles. Nucor will build a rebar micro mill just east of Kansas City, in Sedalia, Missouri. The expected annual capacity of the new micro mill project will be about 350,000 tons and cost approximately $250 million. Start-up is projected for late 2019. A Missouri micro mill will enhance Nucor's position as the low-cost producer by capitalizing on significant logistical advantages. Rebar supply currently travels long distances into the Kansas City, Upper Midwestern and Plains markets. Strategically positioning this micro mill in Sedalia will give us a sustained cost advantage over other domestic steel producers supplying rebar from outside the region. We will also be able to utilize an abundant scrap supply in the immediate area provided by the infrastructure of Nucor's existing David J. Joseph scrap operations. The second growth initiative is Nucor Steel's Kankakee's plan to build a full-range merchant bar mill. It will complement Kankakee's existing position as a major rebar producer in the Chicago market. A merchant bar mill will have an annual capacity of 500,000 tons with an estimated capital cost of $180 million. Startup is expected in late 2019. Similar to the Missouri rebar micro mill, this project will capitalize on Nucor's position as a low-cost producer and benefit from multiple logistical advantages. Kankakee will displace tons currently being supplied by competitors outside the Upper Midwest region, which is the largest U.S. market for merchant bar. Kankakee will also take advantage of an abundant low-cost scrap supply in the region. Additionally, this investment will leverage Kankakee's excess melting capacity. Nucor got its start as a steelmaker nearly 50 years ago in the steel bar business. As these two investments and our Marion, Ohio bar mills modernization project demonstrate, our bar mills are not only a cornerstone of Nucor's past. They remain an important platform for Nucor's future profitable growth. Our long-term success as a steel bar producer reflects the adaptability and flexibility of our business model. That adaptability allows us to grow from a position of strength as we enter new markets and continually move up the value chain. The bedrock of that strength is Nucor's people and the Nucor culture. That remains our most valuable competitive advantage. Our team is both ready and eager to unleash the pent-up earnings power that we have built into our company during the industry downturn. That is why we are absolutely confident that Nucor's best years are still ahead of us. We would now be happy to answer your questions.