Rich Wasielewski
Analyst · your question
Thanks, Paula, and good morning, everyone. Sorry for the delay. I’ll begin this morning by addressing some of the factors that influenced our results. Sales in the quarter were $26.8 million, slightly higher than the first quarter and down 2% to prior year, as several of our top 10 customers continued to have a negative trend year-over-year, with some of greater than 25% compared to 2014 levels, due to global economic instability and weakness in the oil and gas industry. We have been able to counter much of this softness with growth from new industrial customers and programs. However, the product and customer mix again for the second consecutive quarter has produced less margin accounting for all of the pretax loss of $595,000 in the second quarter and the $892,000 for the six months. Half of the 3 points loss in gross margin as a percentage of sales is attributed to this mix of lower gross margin industrial business in face of medical sales. Normally good profitable business is incremental but not dollar for dollar substitution. And the other half is primarily due to the new business being heavier material content and less value added Nortech labor affecting our ability to utilize our plant capacity. Cost of ramping up new product and programs, and our new Mexico PCB operations startup costs. Actions are being taken to reduce our costs for order and improve the gross margin. Increased focus has been place on customer order, purchase orders and shop work orders. The Mexico PCB ramp up will be completed here in the third quarter and we are now producing qualified parts and orders. The Mexico ramp up cost are estimated to be $250,000 through the first six months of 2015. We have a high level of confidence in the launch of this effort, as we have been operating in Mexico since 2002, making complex cable assemblies for medical and industrial customers, and many of our current employees already have previous EMS PCB experience. The business development activity is picking up nicely with several new customers being part of the qualification process. Additionally, a more favorable mix in the second half is expected from increase sales and medical device customers, and increased engineering services from both Nortech engineering teams and new acquired Devicix Engineering Services. I will expand on the Devicix acquisition later in the call. Selling expenses of $1.3 million in the quarter are down $53,000 from the first quarter, due to the reduction in travel and other expenses, and up 165,000 to prior year, mostly related to our expansion into China. As we mentioned on our last call, we are establishing our presence there in 2015 with business development and engineering support at the request of several major customers for sourcing and producing regionally for in country. We also want to take advantage of the Asia supply base that has grown more sophisticated in the past 10 years, along with beginning production in 2016. We also plan to develop local sources for components and materials. This will help our competitiveness in North America. We currently have 15 Asian suppliers qualified for the potential savings of $250,000 annually identified. Our G&A expenses of $1.6 million for the quarter, are down $100,000 debt from the first quarter and down $187,000 from the prior year. Cost controls and reductions have been put in place since February to help offset the shortfalls in gross margins and profitability. Taking a look at our liquidity, we satisfy our liquidity needs with cash generated by operations and an operating line of credit with Wells Fargo Bank. On May 7, 2015, we entered into amendment to our credit line for the purpose of funding future working capital needs and our growth initiatives in Mexico and China, along with the acquisition of Devicix design engineering. An outside appraisal on our account receivable inventory and equipment resulted in an increase due to line of credit of $1.5 million and an increase to our equipment alone of $1 million. The last appraisal was done in the 2010 -- 2009, 2010 timeframe. We had positive operating cash flow of $102,000 in the quarter and we used $137,000 through six months. Free cash flow used for the first six months of 2015 was $1.3 million, of which 90% were used for capital equipment, for maintenance of business and automation. Major projects included a 3D printer, a molding and wire cut machine and the majority of the equipment to setup Mexico’s SMT, surface smart technology and PCB operations. I’d like to move on to our business development and operation. Our 90-day backlog on June 30th of this year was $19.4 million, up 6% from the beginning of the quarter. Backlog for our industrial and aerospace customers has increased both over the prior year and sequential. Backlog numbers for our medical customers were down year-over-year but basically flat sequentially. Looking at revenue trends by market, industrial was up 9% for the second quarter, aerospace and defense was flat and the medical was down 16%. We are not alone in seeing a cause in medical spending, but we believe its temporary from intelligence and forecast we are getting from our customers. Our six-month revenue trends saw industrial 14% up, with aerospace and defense up by 17% and 12%, respectively. Diving a little deeper into the market and submarkets, for industrial it was a good quarter for many of our submarkets. We are seeing many of the same positive trends I mentioned in our last call. For semiconductor customers we are seeing the strong trends from Q1 continue, we have been wining projects on our customers newest platform, so the momentum is positive and additionally, we won a supplier excellence award from one of our top semiconductor customers. In process management and control, we have seen a continued downward effect from the oil and gas slowdown, and the strong U.S. dollar. Transportation is a bright spot, in Q2 we saw greater than 20% growth year-over-year. We are seeing increased demand for transportation-related projects and we are winning as new product development level. Environmental controls are slightly down in Q2 and year-over-year, while power systems for Q2 were up 16%. We are seeing some new projects here, which take advantage of our ability to improve quality box build products as well as complex cable assemblies. Our industrial sales team is hearing a lot of positive around the PCBA investment in Mexico, which I mentioned earlier. We already earned two major wins from this new location and expected to help power relative to once fully up and running production. Turning to our defense side, although, we have seen increase in revenue -- although, we have not seen the increase in revenue at this time, we continue our momentum from Q1 through three metrics, backlog, bookings and pipeline. We are pursuing a two-fold approach, first, we are making in-roads and with important programs and niche applications that other competitors may not be qualified for, a great example of the U.S. Navy vertical launching system bookings of almost $1 million in future revenue. In addition, we are also working on expanding our business to involve other parts of Nortech, including printed circuit board assemblies and box build. It’s one of our major customers for example, we have bought PCBAs for their oxygen sensor program and we see that as a springboard to other opportunity. Finally, medical markets, I’m going to give this segment more attention today to put our recent Devicix acquisition in context and explain its importance. For more than 20 years, Nortech has served the medical technology industry, including a great relationship with a major global major OEM for Advanced Medical Imaging. We’ve excelled through our unique capabilities to help design manufacture the complex wire, harnesses and assemblies for them. We are great at this, winning awards along the way. And recently, GE Healthcare presented us the 2015 Mechanical Excellence Award out of 1,500 suppliers worldwide. However, we knew there was more opportunities to expand our capabilities in the fast-growing medical markets. Five years ago, we started this journey towards being a full scale medical device service provider when we acquired Trivirix in Milaca, Minnesota. This facility formerly a Medtronic site was a natural fit for medical device manufacturing. It’s a facility that can support all levels of medical devices: Class I, Class II and III, that’s manufacturing and post-market service. It was an important move for us in our quest of expanding our medical capabilities. From 2010 through 2014, we saw sales grow four-fold, from a combined production and supporting engineering services. I might add we are talking in terms of $2.5 million when we acquired it and now it’s in the $10 million range. In 2011, our Mankato acquisition added a dedicated printed circuit board assembly operation as a key component and value software expert. This enabled us to offer a quick turn vertical supply option with our Milaca, our production and the FDA capabilities. However, we were still missing one key piece that our clients repeatedly ask for: concept and design engineering services. This was becoming more critical to help us differentiate Nortech. Medical device OEMs increasingly want to consolidate with a single turnkey vendor that supports all their needs. We looked at developing this ability in-house or through acquisitions. We found our ideal partner in Devicix. They offer exactly the strength and competency -- complement our capabilities. They’ve worked on our behalf of great companies, from local startups to Fortune 100 multinationals. They’ve frequently won design awards and are highly skilled in helping a medical device company move their idea from concept to commercialization through smart engineering and project management. The two prior acquisitions I mentioned earlier were distressed operations, resulting in bargain purchases. Devicix by contrast is a vibrant business with a strong reputation. Only three or four other design firms in our competitive arena have their unique combination of capabilities. Accordingly, the medical device expertise and trackers commend higher profit margins than other markets and customers we served. This partnership also opens additional opportunities for both traditional Devicix and Nortech pipelines. We are now qualified for projects that require both services in one single vendor. We see expanding our businesses in Devicix for engineering services in both our Bemidji and Mankato operations for our unique component manufacturing and in the lack up for integration, final assembly and post-market services. Overall, we are now lined up with that cradled grey partnership than medical device OEMs are moving towards, that they value highly and are increasing their spend with. It’s rare to see an acquisition lining up this way but we’ve created that one here. The medical market has the strongest growth and profitability potential of the three markets we serve. We are now better positioned to capitalize on that growth. Talking briefly about our overall medical market, we recently won several device builds, which we expect to significantly improve our revenue forecast in the coming months. Medical industrial trends continued towards low class products, smaller minimal invasive therapies and home used healthcare products. We are gaining a solid reputation in radio frequency, RF designed -- device designs in manufacturing. And we continue to be a leader in electronics stimulation products. The purchase price for Devicix was $5.3 million and funded by $2 million in cash from our operating line of credit. We assumed $0.5 million of customer deposits and assumed another $0.5 million in working capital debt. And two notes of $2.3 million, having our offset related to of minimum revenue. The agreement also includes an earnout tied to performance. Looking ahead through the second half of 2015, we expect this acquisition to be accretive at the sales and EBITDA levels, generating, estimate $2.5 million to $3 million in new revenue in 2015. The third-party valuation of this acquisition will be completed during the third quarter and we will be able to disclose additional information with our next reporting cycle. The full purchase details are outlined in our 10-Q. Just to note that this transaction is transforming Nortech and its businesses and I will talk a little bit later about that, corporate strategy. But the engineering and these dollars that we are talking about, we will now put us in around engineering service revenue of about 10%. The other issue with this acquisition is something that we typically haven’t had on the books is goodwill. When you buy a service organization, you can expect high levels of goodwill and that will be part of the conversation in the next call. So, Nortech will be worth -- will be dealing with the goodwill and impairment accounting probably for the next several years. With our new medical device capabilities now in place, our overall perfect strategy will have two complementary owners. First, our focus in the medical device markets will be on supporting growth opportunities. As I just explained, we are now well positioned to attract medical businesses for new customers, ranging from startups to established OEMs along with the increase in our penetration of existing customers. Second: for our core contract manufacturing business, serving primarily the industrial, medical systems cables and aerospace defense customers. Our focus will be cost management and profitability growth. These markets aren’t expected to see quite the same growth rates as medical. So, we have many well-known blue chip customers in established products and programs. Looking ahead to enhance our profitability, we are fully examining all areas of our company for potential cost savings and efficiency improvements. Everything is on the table including adjusting capacity, changing our product service offerings and divestitures in capacity, services, customers and markets. As I told all our employees in our mid-year communications last month, we must be responsible students for our shareholders, customers and employees. That means adjusting our cost to meet good demand levels and types of businesses and working capital requirements to meet changing customer and market demand. We also review our corporate structure in striving to create a more efficient organization. Concluding, execution and focus are key. Our second half results will come down to timing and execution, execution in our cost savings efforts and successful implementation of our growth initiatives. There are short-term challenges but we believe in long-term upside for growth, profitability and a stronger Nortech. Now, we look forward to answering any questions you might have this morning. Operator, would you please open the lines?