D. Wilson
Analyst · Oppenheimer
Thanks, Dan. Good morning, everyone. Thank you for joining us this morning and for your interest in Ingevity.
If you turn to Slide #4, I'll walk you through some highlights of the quarter. In the third quarter, our results were strong and in line with our expectations. Despite slightly lower sales, we achieved adjusted EBITDA that was more than 5% higher than the prior year quarter. Our adjusted EBITDA of $59.6 million, up $3 million versus the prior year, translated to diluted adjusted earnings per share of $0.64. Our third quarter adjusted EBITDA margin of 23.7% was up 160 basis points from the prior year quarter margin of 22.1%. In addition to the strength and diversity of our business, the key contributor to our performance continues to be our ability to reduce costs across the company. Our company-wide cost reduction and productivity initiatives remain on track to deliver $25 million to $30 million in cost savings this year.
As part of our continued evaluation of our cost structure, we decided to close our Palmeira, Brazil crude tall oil or CTO refinery, which triggered a $32.2 million noncash restructuring charge in the quarter. This charge, in combination with other restructuring and separation costs, resulted in a GAAP net loss of $4.8 million in the quarter.
I'll discuss the rationale for the Palmeira closure later in the call, but suffice to say, excluding the adjustments, our performance in the quarter was strong. A primary driver of our third quarter results was outstanding performance in our Performance Materials segment.
Turning to Slide 5. You'll see that segment sales were $79.3 million, up $15.4 million or 24% versus the third quarter of 2015. Segment EBITDA of $32.3 million was up $9.9 million or 44% versus the prior year. This translated to a 40.7% adjusted EBITDA margin, which is up 560 basis points from a year ago. Performance Materials again set quarterly records for both sales and adjusted EBITDA, driven primarily by volume growth due to increasingly stringent regulations for automotive gasoline vapor emissions control.
To meet new regulatory requirements, automakers are increasing the content of our activated carbon products on vehicles. The volume growth we are experiencing is expected and consistent with the rollout of the 2017 model year vehicles being sold in the United States and Canada. As we indicated last quarter, we've seen a substantial increase in revenue for our products that are used to comply with the harmonized U.S. Tier 3 and California LEV III regulations. These regulations are phasing in now across the U.S. and Canada, with minimum vehicle phase-in requirement of 40% for 2017 model year vehicles. The regulations require 60% compliance of 2018 model year vehicles, 80% by 2020 and 100% by 2022.
Another contributing trend, albeit to a lesser degree, is the move toward larger vehicles, aided by lower gas prices. In North America, production of light trucks, which utilize more of our materials, are up 7% through 9 months on a year-over-year basis while production of cars are down 5%. Overall, vehicle sales in the U.S. and Canada are up a mere 0.7% year-to-date. However, when you combine the increasingly stringent regulations, which drive the use of our proprietary honeycomb carbon products in greater quantity, with the ongoing trend toward larger vehicles, it enables our business to grow far in excess of vehicle demand.
Our Performance Materials manufacturing operations ran well in the quarter. We successfully completed a significant planned maintenance outage at our Wickliffe, Kentucky facility on time and on budget. Our Covington, Virginia activated carbon facility is currently down for a scheduled outage. Also of note, as planned, we made our first shipment of qualified automotive-grade carbon from our new Zhuhai, China facility during the quarter. For the fourth quarter, we are focused on ramping up production there. The major investment we made in capacity in China is consistent with our expectation for long-term demand growth globally.
In China, new regulations governing gasoline vapor emissions control are continuing to advance. On October 3, China published its China 6 regulation to the World Trade Organization, which now has a 60-day comment period on the regulation. The China 6 regulation would be a national regulation calling for the use of onboard refueling vapor recovery, or ORVR, systems, similar to U.S Tier 2 regulations. This standard would require both larger quantities and more highly engineered activated carbon products than current regulations. Consistent with our expectation, the Chinese government published a schedule targeting 100% compliance by July 2020. We continue to believe we may see increases in demand sooner if regions and cities are allowed to adopt earlier. If that happens, we are well positioned and ready to meet our customers' needs.
Turning to Performance Chemicals. As you can see on Slide #6, as expected, the segment continued to face headwinds in the quarter. Segment sales in the third quarter were $172.7 million, down $19.9 million or 10% versus the prior year. Segment EBITDA of $27.3 million was down $6.9 million or 20%. As we expected, these sales and EBITDA results are virtually identical to the second quarter of the year.
Sales into industrial specialties applications, and these include printing inks, adhesives, agricultural chemicals, lubricants and others, were down 10% versus the prior year period while sequentially even with the second quarter of the year. We continue to experience volume and price pressure, particularly in non-derivatized upstream products. At the same time, we're beginning to have some success obtaining new business in higher-value downstream applications.
Sales in our oilfield technologies applications were down 18% versus the prior year quarter, yet up 5% versus the second quarter and up 14% versus the first quarter of 2016. As previously discussed, this business has been negatively impacted by low oil prices and the consequent reduction in oilfield drilling and production. While there has been a gradual upswing in drilling in the U.S. and Canada over the past few months, we have not yet seen any significant upturn as a result. We are, however, continuing to have success introducing new products that meet the performance and cost requirements of our oilfield customers. We are also successfully leveraging our global footprint to geographically diversify sales for our expanding product line, specifically in the Middle East.
Sales in pavement technologies applications for the quarter were down 9% versus the prior year quarter and 4% sequentially versus the second quarter of 2016. This was driven primarily due to results in China that were weaker than expected. While we typically experience a significant decline in pavement technologies applications sales in China during the first year of a new Chinese 5-year economic plan, sales in China in the third quarter were even weaker than anticipated, and sales in other regions of the world were not able to fully offset the decline. Year-to-date, sales of pavement technologies products in our largest market, North America, are up 8% and sales across all regions are even with last year.
While in the short term these results are disappointing, we continue to believe that the long-term secular opportunity of pavement technologies applications is strong, and we expect to see continued strong adoption of our pavement preservation and warm mix asphalt technologies going forward.
In the quarter, Performance Chemicals benefited from lower energy and raw material costs. These benefits, along with our own cost-reduction efforts, helped to partially offset the revenue impacts to earnings. During the quarter, we had a successful outage at our DeRidder, Louisiana facility in September, and the Charleston, South Carolina facility shutdown in the first week of October was successful despite a few days impact from Hurricane Matthew.
With regard to our longer-term outlook for Performance Chemicals, I'd like to take a few minutes to discuss the current supply and demand dynamics of the global pine chemicals industry. As you know, a key raw material for Ingevity is crude tall oil, or CTO. Currently, there is reduced global demand for CTO for use in pine chemicals applications due to both reductions in oilfield activity and the competitiveness of substitute products in the current market environment. As a result, the market for CTO is oversupplied.
Operationally, a long CTO market presents us with a challenge. Contracts typically require us to take material regardless of demand, which results in inflated CTO inventories. In order to address this, we are choosing not to renew some supply agreements.
However, the oversupply of CTO presents us with an opportunity in terms of costs. Our cost structure for CTO is based on market pricing, not energy indexes. Consequently, we are currently working with a variety of suppliers to ensure that the supply contracts reset and new agreements reflect the market situation. While we anticipate meaningfully lower costs in the future, as we discussed last quarter, due to legacy arguments, we do not expect to see significant savings until the second half of 2017.
Still, due to weak demand for refined products, our CTO refineries are operating at low capacity. There are 2 obvious solutions to an oversupplied markets: higher demand and/or lower supply. While we do not control the former, we can address the latter. It's for these reasons, after evaluating a variety of options, that we decided to permanently close our Palmeira, Brazil CTO refinery. In addition to an oversupplied pine chemicals market globally, conditions in South America have remained weak for an extended period, and high-value derivatives applications have not developed in the region as once expected. Consequently, we believe it's necessary to scale our operations to the market opportunity.
The Palmeira facility represents about 10% of Ingevity's CTO refining capacity. It is also our highest-cost refinery. We intend to cease production there by year-end. These decisions are never easy, especially when they affect employees who have maintained such a strong commitment to the company. The plant's closure is expected to reduce employment by approximately 80 people. After the closure, we fully expect to be able to supply our customer base in South America more cost effectively from our U.S. operations. And importantly, we expect to realize operational cost savings in 2017.
While we see weak demand conditions for pine chemicals persisting in the near term, we do expect demand conditions to gradually improve, particularly in the downstream derivatives applications where we are focused. As they do, we have ample capacity to serve our customers around the world via our low-cost U.S. refinery operations.
At this point, I'll turn the call over to John Fortson, our Executive Vice President and Chief Financial Officer, for a more detailed review of our financial status. Following John, I'll close with a few remarks prior to Q&A. John?