Scott Hall
Analyst · Oppenheimer. Your line is open
Thanks, Martie. I'll discus our third quarter performance and markets and updated expectations for this year. After that, we'll open the call up for questions. In our third quarter, we faced a variety of the same operational challenges that impacted our conversion margins in the second quarter. These included inflationary pressures, higher costs associated with the ongoing supply chain disruption and manufacturing efficiencies. Inflationary pressures continue to be challenging, especially in relation to materials, freight, energy and labor. Obtaining raw materials and purchase parts remains a top priority for our teams as they work to beat production schedules while dealing with long lead times and price premiums. Challenges of the scrap steel market have caused us to shift to a more expensive mix of steel and iron in order to get materials. This phenomena is playing out in many of our purchase parts where we continue to see long lead times. While we believe a decrease in commodity prices will eventually lower our raw material costs, we expect the benefits will take longer than usual to impact our conversion margins. Due to the magnitude and breadth of inflation in this economic environment, we anticipate higher costs will continue into 2023. On favorable manufacturing performance at our foundries was the primary reason for the lower-than-expected conversion margin in the quarter. Our Chattanooga and Albertville foundries, which purchased energy from the Tennessee Valley Authority were both impacted by emergency load curtailments. These actions impacted melt capacity, which lowered production for and our gate valves. Machine downtime at our brass foundry in Decatur, significantly impacted mill capacity in June. This downtime decreased shipments for service brass products and led to Water Flow Solutions year-over-year decline in volumes. We did experience healthy order activity during the quarter and ended the third quarter with a record backlog for service brass products. While we would typically be able to get the machines back in service in less than a week, the supply chain disruptions continue to extend lead times for critical replacement parts. To help address the backlog and improved lead times, we have increased our use of third-party maintenance personnel and outsource it to achieve higher production levels. Our teams also are very focused on completing our new brass foundry, which will eventually replace the foundry. Replacing the plant with our new state-of-the-art facility, that we believe will provide many benefits. The new facility, which will use a new lead-free brass alloy will increase capacity for melting, machining and assembly. It will expand product development capabilities. The facility will help achieve many of our sustainability goals because it will lower energy usage per pound, reduce waste, improve the product life cycle and enhanced safety. It will also provide cost savings relative to the current facility with enhanced productivity, sourcing and product design capabilities. While we have made significant progress, the supply chain disruptions and labor availability challenges have pushed our construction completion date to the end of fiscal 2023 with the production part approval process extending into 2024. We continue to anticipate that three large capital projects we have previously announced will account for a combined $30 million annualized incremental gross profit when all are complete and at full rate. With a record backlog and healthy demand, our teams are focused on maximizing production levels at our foundries. These actions include adding shifts, upgrading equipment and investing in inventory, all to ensure that we have material labor and machines to increase production and improve delivery times. To support our efforts, we have proactively invested in our hourly production teams members by working with the prior to contract renewals. To help address the impact of inflation that workers are experiencing, we are implementing wage increases for union and non-union hourly production teams. While these labor investments will add near-term pressure to our margins, we believe our teams can deliver improvements in 2023, which will come from the continued price realization, more manageable inflation and improved operational performance. Additionally, we continue to monitor the overall inflationary environment closely and will take price actions as needed to help offset the ongoing cost pressures for materials, labor and supply chain disruptions. I will now briefly review our end markets and updated outlook for 2022. As mentioned earlier, order levels remained healthy during the quarter. We believe with this full repair and replacement end market activities remains very strong. Overall, the market continues to benefit from healthy budgets, especially at larger municipalities. As a reminder, we estimate that approximately two-third of our net sales are related to repair and replacement activities of utilities, providing resiliency for our business. The infrastructure bill with $55 billion of new funds dedicated to water, wastewater and storm water infrastructure represents the highest level of federal spending since the mid-1970s. While there appears to be a high level of interest in the infrastructure bill for municipalities, there is a process mostly driven by the states to access the money that has not been directly earmarked by the bill. We don't anticipate any benefit this year and believe benefits for next year could be limited due to ongoing supply chain constraints and labor availability challenges that could impact the timing of projects. We expect that beyond that time period, we should benefit from the infrastructure build spending. For the new residential construction end market, specifically lot land development activity, we believe that demand continued to be at healthy levels during the quarter. However, based on the most recent monthly housing data and other data points, the increase in interest rates is contributing to slower new residential construction activity. We continue to anticipate that this will lead to lower levels of and land development activity. We expect activity will slow for the rest of the year relative to strong levels during the pandemic. Low inventory, demographics and population shifts suggest that we could return to normalized activity that is above pre-pandemic levels. Due to strong municipal demand levels, we believe a lower level of new residential construction activity could help municipal repair and replacement activity, given challenges with labor availability for construction. Moving on to our updated outlook for 2022. With one quarter remaining, we are pleased to be on track to deliver our second consecutive year of double-digit consolidated net sales growth. For the full year, we are narrowing our forecasted range for consolidated net sales growth to be between 11% and 12% as compared with the prior year. This forecast takes into account the current expectations for orders, price realization and end market demand. We expect the benefit from improved price realization to continue with the fourth quarter resulting from the multiple price increases we have already announced. We also anticipate that our conversion margin in the fourth quarter will be lower than previously anticipated, primarily due to the operational challenges previously discussed. As a result, we now expect adjusted EBITDA will be comparable to the prior year. Looking beyond 2022, we anticipate delivering better conversion margins with improved operational performance and higher price realization from pricing actions we have already taken. With the ongoing economic uncertainty, we will benefit from our strong flexible balance sheet and our disciplined and balanced cash allocation strategies. We will continue to reinvest in our business as appropriate and return cash to shareholders through our quarterly dividend and share repurchases. We have repurchased $35 million of common stock over the last 12 months, including the $5 million were purchased in the third quarter, and we have $110 million remaining under our share repurchase authorization. In closing, water utilities face many challenges, including accelerating ageing infrastructure, climate change, and unfavorable work demographics - workforce demographics. We have a broad product portfolio, primarily serving the drinking water network that is well positioned to benefit from a strong municipal demand environment. Our product development, operational and commercial strategies are focused on capitalizing on key trends in water. These include the accelerating adoption of technology enabled products, and increased demand for products that qualify for the American Iron and Steel and Build America Buy America requirements. The most important priorities for our teams are to execute our operational improvements, and deliver the benefits from our ongoing capital investments. In conjunction with a favorable municipal end market and continued price realization we expect to deliver sales and adjusted EBITDA growth in 2023 and beyond. And with that operator, please open this call for questions.