Ryan S. Corbett
Analyst · TD Cowen. Please go ahead. Your line is open
Thanks, Jim. Moving to Slide 6, you will see the impact of the extended downtime on our production in the quarter. We produced 9,084 metric tons of REO in concentrate, about 16% less than a year ago and 19% lower than last quarter, which was the second highest quarter of production in our history. This unplanned downtime was on top of our usual planned downtime of about one week for plant maintenance. As Jim mentioned, we had significant damage to the rake in one of our thickeners soon after we completed our planned maintenance shutdown. Unfortunately, without these rake operating, the whole upstream operation had to shut down. The lower production volumes, some impact of shipment timing, as well as more concentrate being refined to NdPr, all combined to reduce REO sales volumes to 5,839 metric tons. To give you a sense of the drivers of the sequential sales volume decline of roughly 3,500 metric tons. Approximately 60% of the decline was due to the lower upstream production. About 30% was due to higher consumption of concentrate into the midstream circuits as NdPr production ramped up, while the remainder was due to shipment timing. The temporarily lower upstream sales volume along with one-time repair costs combined to drive rapid de-scaling in the upstream business, and therefore much higher than normal production costs in the quarter. As Jim stated, we returned to strong efficient production in June and July. In fact, we expect Q3, if current production trends remain intact, maybe one of our best upstream quarters ever. Finishing off the discussion on the upstream, realized pricing in the quarter was approximately $4,183 per metric ton in-line with the guidance we provided back in early May. Moving to our midstream KPIs, NdPr production more than doubled to 272 metric tons in the quarter, while sales of NdPr were in-line with the prior quarter’s production at 136 tons. NdPr realized pricing in the quarter was roughly $48 per kilogram. All of these metrics were in-line with our guidance provided in May. Looking forward to Q3, as of today, we would expect concentrate production volumes slightly above our typical levels in a non-shutdown quarter. Sales volumes will benefit from the higher production, but will be partially offset by the higher pull-through of concentrate into the midstream circuits as we ramp NdPr production volume, which as Jim mentioned, we expect at least a 50% sequential increase in Q3, while sales volumes are expected to be approximately in-line with Q2’s production of 272 metric tons. Recall, as we discussed in May and as you saw this quarter, NdPr sales volumes will lag production volumes by about one quarter on average, partially due to the metallization process and the initial build out of our separated product sales channels. As for pricing, we would expect Q3 pricing to be down low-single-digit percentages sequentially for both REO and concentrate and NdPr oxide sales. Moving to Slide 7. On the far left side, you can see the impact of the lower concentrate sales volumes, the lower NdPr pricing and a longer sales cycle for NdPr sales on our revenue trends. It is important to remember that as we transition from upstream concentrate sales to NdPr oxide and metal sales, the concentrate sales will initially decline more quickly than our NdPr sales will ramp up. We are in the heart of this transition period, a critical juncture we have long warned investors about as we evolve into a fully integrated miner and refiner. Unfortunately, the financial impacts of this transition were compounded by additional unplanned downtime and repair costs this quarter, alongside what would have already been a significant investment period. Moving to the middle and right of the slide, we posted an adjusted EBITDA loss of $27.1 million and adjusted diluted loss per share of $0.17 in the quarter due to several factors. First, as we have discussed over the last few quarters, our midstream operation is currently subscale as we ramp production of NdPr and other separated products. This quarter, we absorbed the impact of higher than target variable costs as we optimize production as well as difficult fixed cost absorption at these lower production levels. This temporary period of subscale production resulted in us taking an inventory reserve of $11.8 million in the quarter. This relates to the currently elevated cost of production versus the continued pressure on market prices. The second major impact in the quarter was the unplanned downtime, which showed up in the lost production and revenue and also combined to create both higher per unit production costs and one-time repair expenses hitting the P&L. The concentrate unit cost of production was impacted by inefficiencies in the start stop, lower fixed cost absorption, and higher repair and maintenance expenses from our planned maintenance shutdown. This impacts both the concentrate cost of goods sold directly, but also found its way into our separated product production costs in the quarter, given the interconnectedness of our operation. Further, this quarter’s earnings were impacted by several million dollars of costs associated with the repair of the thickener rake, including for equipment, labor and contractor costs. This impact, of course, we expect to be one-time in nature. Lastly, recall that even at these low prices at normal production levels, our concentrate business generates $2,000 to $3,000 of gross margin per ton of REO in concentrates sold. As we ramp the refining operation, we are temporarily trading some level of profitable concentrate sales for temporarily unprofitable NdPr sales in this sub-scaled state. We are also investing working capital dollars into the transition as our sales and tolling channels for separated products built. But, as we have highlighted for the last few quarters, this is why we are being methodical in our midstream production ramp and we remain confident that over the long-term, this is an investment we will be happy to have made. Recently, we have made very good progress in optimizing the incremental variable costs we are seeing, and importantly, see a clear path to further optimization of variable costs and rightsizing of fixed cost absorption as we push forward in our ramp over the coming quarters. Importantly, we expect that the combination will reduce our per unit production costs materially. I want to reemphasize what Jim pointed out. Over the last 8-weeks to 10-weeks, we have returned the upstream to its high-production, low cost profile you are all used to seeing. We have also made significant progress in midstream optimization, both in terms of cost and production levels. While our midstream cost structure won’t be at target for several more quarters as we continue to ramp and react to bottlenecks. We see very clear signs of early success that will bear fruit over time. I would also point out that despite a challenging quarter financially, our balance sheet remains in great shape. Again, we received a $50 million customer prepayment for magnet precursor materials in April and expect another $100 million of additional prepayments over the next year. In addition, we will earn and for the majority expect to receive cash for the various IRA tax credits approaching another $90 million through 2025. This provides a further buttress to an already strong balance sheet as we complete Fort Worth and invest in the separated product transition, following which we expect operating cash flows to meaningfully improve. With that, let me turn it to Michael, to give you some of the technical details and updates on the operations. Michael?