Jeffrey S. Lorberbaum - Mohawk Industries, Inc.
Analyst · SunTrust
Thank you, Frank. In the second quarter, we generated sales of $2.6 billion, up 5% compared to the prior year. For the period, our adjusted operating income was $343 million, or 13.3% of sales with an adjusted EPS of $3.51. Our second quarter results fell short of our expectations and we are taking actions to improve the performance of our U.S. businesses. With the overall economy, our results were negatively impacted by input inflation, higher transportation costs, a stronger dollar and a tight labor market. We were also affected by changing product mix, timing of price increases, lower production units, startup of new projects and the delayed Godfrey Hirst closing. We are raising prices, expanding and growing channels and participating in new products and geographies. Our businesses outside North America showed significant improvement and our results improved more without startup costs and expired patents. Although the economy in Europe slowed somewhat, the results in most of our non-U.S. businesses improved substantially with LVT, Russian ceramic, wood panels and insulation leading the growth. As the dollar strengthened in the period, the euro fell from $1.24 to $1.16, reducing our translated results in U.S. dollars. Our company and industry are absorbing significant inflation. In the U.S., rising material costs had the greatest impact on our carpet business. This year, we've had two carpet price increases and recently followed with a third increase to offset additional material and freight inflation. We are taking pricing actions in most product categories impacting inflation, including our higher-value ceramic products. The cost increases have come at a faster rate than we are passing through to our customers, which is impacting our results. These price increases occur in every cycle and we are managing our business strategies by product and geography to offset. We've also increased freight charges to mitigate higher transportation from increasing fuel, labor and common carrier costs. We've expanded our fleet of trucks and trailers to improve service to our customers and better control our costs. We have become more active in the value price points and promotions, which is increasing our residential, new construction and commercial sales and reducing our pricing and mix. In addition to pricing actions, we're introducing new product innovations, implementing process improvements to enhance our competitive position and service levels. During the period, our U.S. LVT sales growth was limited by capacity constraints. To expand sales faster this fall, we are ramping up our new manufacturing and have secured more LVT from outside sources as LVT continues gaining market share. In Europe, we are the premier provider of LVT with leading style, brand, value and service. Our new European LVT line is operating as anticipated, producing existing flexible products and new rigid LVT that we are preparing to launch. Our expertise in LVT will establish a similarly strong position in the United States. During the quarter, our new expansion projects had startup expenses of $15 million as we continued investing to broaden our product offering and geographic penetration. The costs for projects that have started up will decline, while expenses for new projects will begin. In LVT, we are commencing production of rigid products on new production lines in both the U.S. and Europe. We're starting up new ceramic capacity in Russia to alleviate constraints and adding capacity to Poland to grow our ceramic presence in the Northern and Central Europe. In the U.S., Europe and Russia, we're initiating new laminate production that provides the next generation of visuals, performance and water resistance. We're constructing a quartz countertop plant in Tennessee to more fully participate in the growing $1.2 billion U.S. quartz countertop market. In Europe, we've started a new carpet tile plant and are establishing a commercial sales force. As the Russian economy improves, we're constructing a sheet vinyl plant to add another flooring category to complement the success that we've had in ceramic and laminate. The Godfrey Hirst acquisition provides a robust platform to create a total flooring presence in Australia/New Zealand just as we have in the United States. These investments will enhance our sales and profitability with most of the impact occurring in 2019 and beyond. Chris Wellborn has laryngitis, and I will review the segments. He will try to answer questions at the end, if his voice is strong enough. For the quarter, our Global Ceramic sales increased about 3% as reported to $929 million. Adjusted operating income for the segment was approximately $140 million or 15.1% of sales. We expect our sales initiatives in the U.S. to expand our customer base in the faster-growing builder and commercial channels in the third quarter. Across the segment, we are leveraging our leading technology and design to deliver larger sizes, creative shapes, unique visuals and performance, enhancing features to generate greater demand. During the period, our North American ceramic volume improved with our average price weakening from growth in lower-value products and channels. To offset inflation, we're implementing increases on higher-value products, energy surcharges and freight. During the period, we increased our relationships with regional and national builders, expanded our statement ceramic boutiques and secured additional commercial projects. To increase our share in the ceramic market, we're delivering innovative products, enhancing our service and increasing participation in homebuilder, home center builder and commercial channels. We're reemphasizing ceramic's timeless beauty, performance and enduring value in our communications and advertising. We continue to invest in product innovation, including new plank sizes, three-dimensional wall tiles and decorative tiles that appear handcrafted. We've improved our administrative efficiency, consolidated regional service centers and piloted mobile platforms to make it easier, more seamless for customers to conduct business with us. To better serve the Florida market, we've opened a new distribution center to provide overnight service and enhance our share. The strength of our manufacturing capabilities, product development, brands and distribution uniquely position us in the marketplace. The countertop growth is accelerating, led by sales of our quartz products. We are leveraging our ceramic relationships with builders, developers and national accounts to expand our business. Construction on our quartz plant in Tennessee is on schedule with equipment installation and product development underway for production to begin the end of this year. Our porcelain countertop program is expanding with the growth of our slabs and custom-size programs. We've opened additional countertop centers to further our growth of the quartz, porcelain and stone slabs. In Mexico, our sales increased as the quarter progressed, outpacing the market, which declined before the national elections. We've doubled the production in our Salamanca plant and introduced larger sizes to the market. We're extending our presence in home centers, increasing our distributor base, capturing more commercial opportunities. We're updating our distributor showrooms by highlighting our differentiated products to expand our presence. Our Central and South American sales are growing steadily with new distributors in a dozen countries. European ceramic sales slowed slightly with the economy and the impact of foreign exchange rates, while our margins increased from improved price and mix and higher productivity. The modernization of our Italian plants has improved our efficiency and design capabilities. We're introducing new collections to enhance our residential mid-price offerings and expanding our porcelain slab options. We've completed 48 branded tile shops within our customers' stores. We're expanding product training and enhancing our commercial specifications. As we expand our Polish factory, we're preparing to realign our product manufacturing between our European plants to optimize our assets and improve our offering. We are progressing with the integration of our Italian and Polish acquisitions as we enhance productivity and consolidate administrative product development, sales strategies. We're introducing higher-value larger sizes in our Bulgarian operations, which is enhancing our mix and increasing sales in adjacent countries. Our Russian ceramic sales and margins remained strong. We are the leader in the market with the strongest product offering and manufacturing assets, supported by a national distribution center and a network of retail stores. To support future growth, we're expanding our porcelain floor and wall tile capacity. Material, energy and transportation inflation has increased in Russia and will impact our income growth in the short term. In the second quarter, Flooring North America segment sales were approximately $1.1 billion, increasing about 2% with an adjusted margin of 10.4%, including startup costs of $5 million. During the period, we began executing our second carpet price increase of 2018 to cover inflation. The realization of our price increases was later and our product mix declined more than we had anticipated. Our raw materials and freight continued to escalate and we announced another price increase to recover. In the second quarter, volumes did not increase as we anticipated and we produced less than we sold to reduce inventory. Our productivity declined as we manufactured new products that had higher production costs. These issues have been addressed, but some costs will flow through to our inventory. Our U.S. LVT sales in the period grew less than we forecast due to a delay in shipments of our sourced products. We anticipate a significant increase in LVT sales as our new U.S. production ramps up and the supply of sourced products increases in the third period. When completed this year, we will have the only fully integrated rigid LVT plant in the United States. With the closing of Godfrey Hirst, we are shipping out new product introductions in the American market to enhance their sales. For the second quarter, we accelerated sales of impaired Mohawk inventory to consolidate Godfrey Hirst U.S. warehousing with ours. We've already moved their U.S. inventory into our warehouses and integrated their U.S. business into Mohawk's, which will improve the service levels for their customers. Our residential carpet improved, led by the builder, multi-family and Main Street channels. Our introductions in SmartStrand Silk Reserve, Air.O unified soft flooring and our luxury Karastan collection gained momentum in the market. Our proprietary Continuum polyester products offer consumers an appealing value option without any compromise. We are expanding our Continuum capacity to meet the growing demand for these collections. Our Main Street product offering has expanded to include easy-to-install carpet tiles that are being well received. Our RevWood collections with waterproof technology are growing rapidly in the retail and builder channels as an alternative to hardwood. In commercial, our hard surface collections showed stronger growth and our commercial carpet bookings strengthened as we progressed through the period. The specializing of our sales force by end use is gaining momentum and broadening our reach as customers recognize that our complete flooring solutions will make their projects more successful. As we enhance our systems and processes, we're improving the customer experience, while reducing our administrative costs. We've begun consolidating customer service into a single platform to make it easier to satisfy all of our customer needs. Our U.S. LVT plant is ramping up as expected and producing both flexible and rigid LVT. We're implementing established procedures from our new European line, which is about 60 days ahead of the U.S. learning curve. During the period, our Flooring Rest of the World Segments were $590 million, an increase of 16% as reported and 8% on a local basis. Our segment's second quarter adjusted operating income rose about 15% compared to last year and was even higher without startup cost and expired patents. Our LVT sales were up dramatically and will increase more with our new manufacturing expansion. Our new LVT production line is ahead of the U.S. and performing above expectations. Until now, we've been producing flexible LVT and we have completed the initial production runs on rigid LVT, which we'll be launching in the third quarter. While these are being launched in the market, we will finalize additional collections to sell in other channels. Unlike in the U.S., we are leading the U.S. LVT market as it continues to grow. We are presently staffing up the new line to run seven days a week as we refine our processes to increase output and improve our costs. In laminate, we're introducing new products using unique technologies and water resistance. These products are differentiating us from the rest of the market and improving our mix. In Russia, we have increased our laminate capacity and we're introducing our latest European technology to increase our market share and margins. We're using our European sheet vinyl to build demand for our new Russian plant, which should start up by the end of this year. Our sheet vinyl products have been specifically designed for the Russian market and are being well received. To recover material inflation and currency translation, we're passing through price increases in Russia. Our new carpet tile plant in Belgium is ramping up to penetrate the commercial flooring market. We're filling the pipeline with our unique carpet tile collections to build a new European product category to complement our existing LVT, sheet vinyl, laminate and wood offerings. Our wood panels and insulation products grew significantly from our manufacturing investments, better material supply and stronger market conditions. We completed the acquisition of Godfrey Hirst on July 2, a month later than we had anticipated due to delays in the regulatory approval. We're developing strategies to become a total flooring provider in Australia and New Zealand as we have in the U.S. We're reviewing our combined sales, brand and distribution strategies for both soft and hard surface products. We can complement Godfrey Hirst's strong brands and market position and retail partnerships with our unique hard and soft products, operational philosophies and marketing strategies. I'll now turn the call over to Frank, who will cover our financial performance for the first quarter.