Jeff Lorberbaum
Analyst · RBC Capital Markets. Your line is open
Thank you, Frank. In the first quarter Mohawk sales rose approximately 4% on a constant days and local currency basis to a first quarter record of $2.2 billion was flooring North America and rest of world outpacing global ceramic growth. Operating income grew 12% to about $275 million and our operating margin 12.4%, up 110 basis points over the prior year due to volume mix and productivity, adding $60 million to operating income. Both our operating income and margin were first quarter records. During the period material costs increased across our portfolio and we initiated price increases that should cover our material costs in the third quarter. This year around the world we plan to invest more than $750 million to expand our ceramic, carpet, laminate and LVT as well as our sheet vinyl and wood. The utilize this capacity we will invest more in marketing and start-up cost this year with the fourth quarter investment being the highest. In addition, we are entering the European carpet tile and countertop market as well as the Russian sheet vinyl business. In April, we completed the acquisition of two small ceramic manufacturers in Europe and a carpet nylon polymerization plant in the U.S.; in May, we anticipate purchasing a mine for our U.S. ceramic operations. The price for these will be about $270 million plus future investments to optimize them. In the U.S. consumer confidence rose in March to the highest level since 2000 supported by job and wage growth. The National Association of Realtor reported March existing home sales improved to the highest level in more than 10 years. In March new home starts increased 9% and have home prices continue to rise. Harbors LIRA Index is forecasting home remodeling growth of 7% this year. In the first quarter the AIA reported strong commercial inquiries and architectural index is projecting higher growth. The European recovery is gaining traction in the EU is forecasting expansion for all countries in 2017 and 2018. In Russia, GDP in the fourth quarter increased for the first time in two years and could indicate a recovery. With that, let’s turn to our first quarter results by segment. During the quarter, our Global Ceramic segment increased 2% as reported and on a constant days and currency basis. With operating margins rising 15%, a 190 basis point improvement. Growth slowed in the period due to customer inventory adjustments and postpone product trends actions in North America, extreme weather in Russia and Eastern Europe and a weaker Mexican peso. Purchasing patterns have now returned to normal and our sales growth is increasing. To recover increasing cost, we announced the general price increase in North America, which should be implemented by the end of the second quarter. Our recent investments in our North American ceramic business will propel our growth through the remainder of the year. In the U.S. this year, we are planning to open 18 to 20 new ceramic tile or stone centers to expand our distribution. Statement, our shop within a shot concept is being expanded among leading ceramic retailers. We have increased our regional and national homebuilder relationships by providing them a complete product offering that satisfies all of their needs. Our distributors are embracing our new product launches and replacing other imports with unique collections acquired directly from our Italian operations. Our new Tennessee facility is operating at planned volume and quality levels, and we are using the plant's advanced technology to introduce premium products, such as sophisticated metallic and glazed color body collections. We are increasing our countertop sales, as we open additional service centers and expand our product offering including porcelain countertops from Italy. We are upgrading our floor and wall tile offering in the home center channels to address evolving consumer preferences. Our ceramic sales in Mexico continued to outpace the growing market, but are limited by our current capacity. To utilize additional capacity coming from our seller market expansion later this year, we are developing new collections in distribution as well as adding South American customers to expand our geographic reach. In Europe, our ceramic business increased our profitability as a result of improved product mix, productivity, and equipment upgrades. Severe weather in Eastern Europe lowered our sales growth, which is now returned to normal. Our innovative new products are being well accepted by the market, enhancing our distribution, and improving our average selling price. Our new product development and sales processes activated our spring collections earlier and we train more retail salespeople to promote these new offerings. Upgrades to our commercial technical plant are progressing as planned with incremental production starting in May and continuing to expand through the end of July. We have successfully implemented our Italian information system and our Bulgarian business to improve our efficiency, controls, and service. Additional enhancements will be executed over the next year. Multiple equipment upgrades are being installed in Italy and Bulgaria to enhance our product offering and reduce our cost further. We completed our previously announced ceramic acquisition in Italy and the purchase of a small Polish ceramic operation. We are initiating strategies to enhance product offerings, improve efficiencies, and expand sales in both companies. In the last quarter of 2016, the Russian economy realizes its first GDP growth in two years, which could be an indication of a recovery. Since the downturn, the Russian ceramic market has declined almost 30%, while we have increased our market share and capacity. With the investments we have made, our domestic ceramic collections with award winning designs and large sizes up to 10 feet long are replacing premium imported products. During the quarter, sales in our flooring North America segment increased 4% as reported, are over 5% on a constant basis with hard surface sales continuing to outpace our carpet category. The segment's operating margin increased to 10%, up 150 basis points over the prior year. Our raw materials have risen. And we are increasing prices as necessary. Our residential carpet sales performed well during the period, with ongoing strength from our proprietary SmartStrand franchise. During the quarter, we introduced SmartStrand Silk Reserve, the next generation of ultra-soft carpet. This is the third addition of our exclusive fiber system, which has extended our leadership in premium carpet. We are adding unique products and specialized sales personnel to expand our Main Street commercial and high-end Kyrgyzstan collections. In the middle price points, sales of our continuing polyester offerings are growing with their differentiated feel, performance and value. Our revolutionary new Aero product changes the way soft flooring is manufactured, installed, and recycled. Aero’s luxurious feel and unique construction is being well received as an innovative alternative to traditional soft flooring. Our commercial carpet bookings improved during the period. Those shipments were postponed due to the timing. We are adding commercial sales personnel to target key regions and channels. We are growing our participation with both large U.S. and international accounts. We anticipate continued sales improvement from our new tufted, printed and woven technologies and we are extending our design leadership in carpet tile. We are integrating our soft and hard surface offerings to provide architects and designers with more appealing combinations that satisfied our client needs. Sales of our hard surface products continue to expand at a higher rate with our LVT and premium laminate growing the fastest. With their superior design performance, our flexible, rigid and commercial LVT collections are being well accepted across all channels. The continued improvement of our LVT manufacturing process is increasing our capacity and margins. Construction of our new LVT line will begin this quarter and we anticipate start up in the fourth quarter. Our sheet vinyl sales strategy has improved our position with Mohawk retailers, independent distributors and home centers. We’ve announced a price increase in sheet vinyl that cover increasing raw material costs. Sales of our laminate collections remained strong with our unique styling and performance features and our new production line should be operational in the fourth quarter. We have upgraded our wood offering to meet growing demand for wider planks with rich textures and sophisticated colors. During the second period, we acquired a nylon resin plant to extend our backward integration and improve our cost position. To improve service and efficiency, we closed the carpet dyeing operation, consolidated commercial carpet facilities and rationalized wood plan, while increasing our other engineered wood capacity. Across the segment, we have multiple new investments in various stages of implementation to introduce innovative products and capacity and improve our profitability. For the quarter, our Flooring Rest of the World segment sales were up about 3% on a local basis and constant days. The segment’s operating margin was down versus the prior year due to higher material costs and currency changes. We are increasing prices across most product categories to offset higher material costs, which should cover the costs in the third quarter. To utilize our upcoming LVT laminate sheets vinyl and carpet tile expansions. We're investing a more sales, marketing and product development during the year. All of our LVT brands grew significantly during the period as we increase our production and expanded our distribution and product offering. Our new LVT product introductions are being well received across all channels, due to the unique design and performance attributes. We are reducing our costs as we improve our line speeds efficiencies and yields. Construction has begun for a new LVT production line, which is start up in the fourth quarter, expanding our product offering in both flexible and rigid LVT. Our sheet vinyl sales lag compared to last year as low inventories from earlier plant disruptions limited our service. We anticipate normalized sheet vinyl sales in the second quarter. We have identified a location in Russia for our new sheet vinyl plant, which should be operational by early next year. Our laminate production in Europe is running at capacity and we're preparing for the installation of new equipment that will give us additional capacities to extend our lead in the category. To meet growing demand, we're also expanding our Russian laminate operation, which is presently fully utilized. Our impressive collection as refined the premium, laminate category with its unique water resistance and deeply textured services and has now become our largest selling product in the category. Our wood margins have increased as we enhance the visuals of our wider planks and install state-of-the-art equipment to improve our yields and efficiencies. Our insulation board sales continued to increase during the period. However, shortages in key materials are dramatically increasing our costs and impacting our production volume. We are aggressively raising prices to offset the costs we are incurring. Our wood panel sales are growing and our margins are expanding, as we improve our mix, capacity and costs. We are preparing an existing site for our new Belgium carpet tile plant, which should be operational by the first of next year. I'll now turn the call over to Frank to review our financial performance for the period.