Jeffrey S. Lorberbaum
Analyst · Stephen Kim with Barclays
Thank you, Frank. The Mohawk segment's adjusted operating income margin increased 110 basis points over 2011, with gains from pricing, improved product mix, lower costs from productivity offsetting lower volume and a higher material cost. Segment sales were down 3% during the second quarter. Carpet sales for both the industry and Mohawk were approximately flat compared to last year, with residential remodeling activity slow. Our rug sales continue soft due to lower retail sales, as well as retailers deferring promotional activities and further reducing inventories within the channel. Carpet price increases were fully implemented in the second quarter to offset inflation. Our carpet raw material costs have stabilized in the period. We do not see significant cost changes from the falling oil prices as certain chemical components increased due to worldwide demand. During the quarter, we completed the launch of our SmartStrand Silk collection, and consumers embraced its unsurpassed softness, high performance and proprietary environmental features. Our innovative merchandising systems highlight silk's superior luxury and ease of care. We're broadening the styling options of our luxury silk collection and leveraging our technology innovations into other products and channels that should benefit future growth and product mix. Early in the third period, residential carpet orders are showing some improvement, and new product introductions in both carpet and rug channels should grow our business in the second half of the year. We anticipate continued favorable product mix and stable input costs in the second half. In our Mohawk-branded hard surfaces, we introduced new soft-scraped wood products, porcelain designs using our industry-leading Reveal technology and laminates inspired by exotic woods. Sales of our new luxury vinyl planks with UNICLIC technology are growing because of their easy installation and enhanced visuals. During the period, we implemented a 2% to 6% price increase on our vinyl products and announced a ceramic price increase of 3% to 4% to recover inflation. In the commercial category, new performance and styling enhancements have helped to improve margins in key distribution channels. In the expanding hospitality sector, we introduced a new room carpet collection with faster delivery to reduce room renovation time. Our new Lees and Karastan commercial products now feature a new higher-value fiber that provides the same high performance attributes at improved price points. For the growing health care market, we introduced our new SmartStrand technology with its superior stain-resistance and durability and new commercial broadloom, as well as tile products. In the second half, we expect to further expand SmartStrand into the corporate market. We executed productivity improvements across the business with particular gains from our capital investments and reduction of waste. In the period, we reduced staple manufacturing capacity. And in July, we announced a yarn plant consolidation, which will improve inefficiencies further. We're increasing extrusion capacity to meet the growing demands of our filament products. Sales force training and new CRM technology are creating product opportunities and enhancing the effectiveness of our residential and commercial presentations. Dal-Tile sales grew 7% during the quarter or 8% on a constant exchange rate. The segment posted gains from increases in both residential and commercial sales and growth in the Mexican market. Operating margins were enhanced by higher volumes, improved productivity and increased yields. Price increases of 3% to 4% have been announced for ceramic in the third quarter to recover inflation. Across all residential channels, sales grew with new wall and floor tile products that feature larger sizes, expanded Reveal Imaging designs and new wood visuals. Our new statement selling system is enhancing our aligned dealer ceramic sales by improving the selection and design process with consumer-friendly merchandise. Over the next few years, we anticipate installing statements in several hundred aligned ceramic retailers. We're increasing our SKU productivity by introducing better-selling designs, taking out product redundancy and eliminating low-volume products. Commercial sales remain strong, with retail, restaurant and hospitality sectors outperforming our other commercial channels. Our Dal-Tile and Mohawk commercial organizations are better leveraging their relationships across customers to increase the specification of both our ceramic tile and carpet on major projects. We have launched a new luxury ceramic collection that offers unique textures, sophisticated designs, contemporary shapes and fashion-forward colors to improve our position in the premium commercial category. In Mexico, our new plant in Salamanca is operational and producing red body tiles for the domestic ceramic market. The plant start-up costs remain in line with our expectations, and we anticipate positive contributions in early 2013 due to higher volume and productivity. The Salamanca location is allowing us to expand our sales in the Central region, which has the largest population and greatest market potential. Through our leading design, higher value and superior service, our sales are outpacing the Mexican market, which is forecast to grow about 5% this year. We're adding marketing resources to increase our customer base, broadening our product offering and becoming a total resource for our existing customers. In China, the softening local economy and higher European duties on ceramic exports have created additional challenges for the ceramic market. Government actions are expected to improve the local real estate market and benefit our industry. Since entering into our Chinese JV, we've implemented new risk improvements to reduce costs and differentiate our offerings. We've increased of our sales outside China through Dal-Tile's U.S., Canadian and Mexican channels, as well as other areas of the world. We've changed the structure of our JV to increase our position in the more developed Southern region, which has a greater premium market, and exited our participation in the North, where sales are largely dependent on commodity products. During the quarter, Dal-Tile has lowered manufacturing costs through higher kiln efficiency, improved material formulations and increasing -- and increased recycling. In order to meet growing demand for porcelain tiles, we converted some of our mosaic and floor production to porcelain and added our Reveal Imaging technology to create more sophisticated visuals. This reengineering also improves our ability to participate in more outdoor applications of mosaic and floor tiles. We also made production changes to support a shift in the market to larger sizes of wall tile with enhanced style and design. With ceramic sales strengthening, we opened our first new local service center since 2008 in North Dakota. We also reduced freight expenses through new carrier relationships, equipment modifications and higher utilization rates. Unilin's second quarter sales decreased 2% but increased 7% on a constant exchange rate. Gains in the home center channel, price increases, insulation product growth and our Australian acquisition compensated for the general slowing occurring across Europe. As a reminder, our European business is concentrated in the Benelux, France, Germany, U.K. and Russia and is seasonally slower in the third period. Our margins continue to be impacted by negative product mix from consumers trading down and material inflation. Outside North America, laminate and wood flooring sales grew from continued expansion into the DIY channel, expanded distribution in the U.K. and Australian sales. Later this fall, we're introducing luxury vinyl tile, utilizing our click technology to participate in this growing European category. Our Russian facility is progressing with increased productivity and is manufacturing more complex products. We're expanding our customer base and product distribution even as we see signs of a slightly slower Russian economy. In Australia, we increased prices 2% to 5% on all products to cover currency changes and freight costs. Our South American joint venture will introduce a new premium Quick-Step-branded collection and better styled product ranges under its existing brands. We've completed consolidation of our wood plants in Malaysia, which increased our production capacity and reduced manufacturing costs. We continue to encounter some headwinds from the stronger local currency, increasing export costs to Europe, which we've partially offset with a price increase of 3% on our wood products. In North America, we experienced good laminate growth through increased promotional activity by large retailers and greater penetration in the home center channel. Laminate collections featuring richly embossed surfaces, premium long planks and our proprietary GenuEdge Technology, improved our mix in both the remodeling and new construction markets. Several new wood products were introduced to enhance our product mix, with innovative finishes, soft-scraped surfaces, beveled edges and unique textures and color variations. We continue to expand our North America distribution and are focused on gaining share through innovative product differentiation. Our European board products were under pressure from excess market capacity and higher raw material costs. Insulating -- insulated roofing sales declined in Europe as the housing market contracted, but were offset by the growth of our insulation panels, which help meet energy efficiency goals. We're increasing our insulation panel production in the third quarter to satisfy expected growth, and we're planning to construct another facility in France by the end of 2013 to expand our geographic reach and total capacity. During the period, Dal-Tile and Unilin received awards for the best manufacturers in a category by a retailer poll. Consumer Reports again named Quick-Step the top pick for exceptional design, quality and value. In July, we released our third corporate responsibility and sustainability report, which validates our actions to provide sustainable products our customers desire. Mohawk's commitment to product innovation, resource management and productivity improvements yielded improved second quarter results. Our investments in innovative products improved our mix and contributed to higher margins. Though sales softened in the second quarter, U.S. order rates have shown some improvement as we began the third quarter. We do not expect material costs to follow oil price declines due to specific higher chemical costs. In the U.S., low mortgage rates and higher housing starts should support future flooring sales. In Europe, we expect the present soft trend to continue and exchange rates to be a headwind. Based on these factors, our guidance for the third quarter earnings is $0.96 to $1.05 per share, excluding any restructuring costs. We have addressed many of today's economic challenges by enhancing our product differentiation, reducing costs, improving efficiencies and entering new product categories and geographies. We retain a strong financial position, which provides us flexibility to invest in strategic opportunities going forward. We'll now take questions.