Mike Bauersachs
Analyst · Clarksons. You may proceed with your question
Thank you, Randy. Fourth quarter 2018 was very solid from an operating standpoint. Our mines continue to operate even while we were addressing the silo issue at Elk Creek. The ability to continue to run our mines has allowed us to keep our workforce intact. In fact, the productivities in our Elk Creek deep mines during January were some of the best we've experienced since inception. Included in the accompanying PowerPoint is a slide that illustrates the production build out at Elk Creek. The high productivities and temporary capacity limitations at the plant have created unprecedented raw coal inventories at Elk Creek. We continue to be challenged by the size of the stockpiles, which were 330,000 raw tons at the end of 2018, an increase over 430,000 raw tons at the end of January 2019. These inventories have costs us to occur additional handling costs and in most of the cases the units shipments during the first three months of 2019. This issue should dissipate as we enter the second quarter, but it will take most of the year to fully work through the stockpiles. Limited plant capacity has also costs us to miss multiple plant shipments to our customers. While we will continue to see some near-term impacts, we believe that we will be able to manage these challenges and meet our forward issued guidance. It is a testament to our management team that we were able to quickly address the impacts of the silo failure at Elk Creek. And three weeks after the incidence resumed processing and shipping coal in December. While we have not been processing at 100% of our nameplate capacity, we were able to meet the most pressing needs of our customers. I thought that it might be a good idea to provide some visuals to illustrate what infrastructure we have in place at the Elk Creek plant post to silo failure. Included in the PowerPoint is picture of the processing facilities prior to the loss of the silo. This slide also contains picture at the internal failure of the cone on the day of the collapse. The next slide is of the facilities today, as well as a picture of where permanent bypass system discharges into the plant. The following slide is at the temporary bypass, which was constructed primarily by a group of our deep mining boys at Elk Creek. This simple but effective bypass has served us well. Both the temporary and permanent bypass will remain in place until we have made all of the necessary upgrades to silos. We’re in the process of bolstering the cones in the two remaining silos from the bottom, utilizing separate and dedicated foundation work. This should be complete in early April at which time, we project returning to 10% of our nameplate capacity of 700 raw tons per hour. As we have previously relayed, we have insurance in place for both property damage and business interruption. To-date, we have not collected insurance payments and have funded our extra expense, capital improvements and corrected measures out of cash flows. We remain firmly committed to the pursuit of a fair resolution and our outstanding agreement with our insurance company who today has chosen not to accept the claim or provide coverage. We strongly believe that it was impossible to predict any effect or to determine exactly of caused the silo failure. We continue to make good progress in our development work at our Berwind mine. I have included a high-level mine map in our presentation to help illustrate the ongoing work at Berwind. The map depicts both the old works, as well as the projections that lead to the area where we will slope up into the Pocahontas number four. It also illustrates in red two horizontal long-haul drilling results. These penetrations have confirmed that coal is in place in areas that we intend to mine. Extensions of these holes also encountered the location and limitations of a sandstone washout that caused us to alter the path of our development mining last year. All holes were successful in helping us to gain confidence and what lies ahead and our goal of reaching the interesting slope location. We have been fortunate today to sell Berwind low volatile coal in 2019 for development mining path what we project to be a slight profit. While our development mining cost to store what would be our average costs, it is obviously preferable to generate cash while conducting what might've been capitalized mine development under less favorable circumstances. Note that we have also added a second session to this mine. It is currently operating at one shift per day, but we anticipate it to be fully functional in the second quarter. The capital cost to bring on this additional production is fairly minor due to the existing infrastructure and should help us lower our operating costs as the year progresses. This additional production will also beat the Knox Creek plant where we have available capacity. This active section will also help us to smooth out our coal sales to customers, while we are migrating our mining to the Pocahontas number 4 seam. Since it will likely take a large portion of the year to work through our stockpiles at Elk Creek, our near-term focus on increasing production is continuing to develop Berwind, as well as evaluating the Jawbone high volatile A reserve in our Knox Creek property, which we estimate could produce approximately 500,000 tons per year from two sections. One of the ways to reach the high quality Jawbone is to utilize existing infrastructure in the Tiller seam mine that lies slightly below the Jawbone seam. This could significantly reduce the capital cost of the Jawbone seam mine. We have recently viewed the old works in the Tiller seam mine and the conditions are promising for a restart. While it is premature to announce that we've committed to develop the Jawbone mine, our review of the economics to-date has been positive. We will continue to update you on our progress relating to this near-term opportunity as the year advances. During 2018, we determine that the biggest and most material miss in our original projections and our go forward mine plans was that our surface mine will make up a smaller portion of our future production. In particular, we will likely only have one surface mine, not two. With that being said, our existing surface mine has steadily improved its productivities and consistency throughout 2018. I've included this slide that highlights these trends. This mine should operate at approximately 350,000 tons per year. We look forward to operating what will likely be our lowest cost form of production for a decade or more to come. The only other major variance is the delay in the development of the Berwind Pocahontas 4 seam, which is now back on track. We're working hard to find a way to bridge the gap created by less prolific surface mining. The Jawbone opportunity mentioned before is one of the additional organic developments that we are reviewing to reach our previously projected 4.5 million tons per year run rate. One additional opportunity that we are also reviewing is not in the form of a new coal mine, but instead upgrading the Elk Creek plant to increase the raw feed grade. This would potentially allow us to increase production by 500,000 tons and it would likely push forward plant production from new mines. The analysis of this opportunity is ongoing, and we will continue to update this capital project as the year progresses. Recently, we've seen an announcement from one of our competitors to develop a new long haul mine. We also saw an announcement from an additional competitor relative to a potential new mine. Both are or will be high volatile A mines. As we look at our plans, we continue to be encouraged by the low volatile marketplace and the future needs of our current and perspective customers for our Berwind coal. The fact that there are no new announcements in the U.S. for substantial new low volatile production continues to reinforce the value of our Berwyn coal in the domestic and international marketplace. Overall, we believe that the lack of available capital and the decisions by many of our competitors to issue dividends, substantial special dividends, as well as buyback stock will keep supply in check. We entered 2019 with only around 100,000 tons being carried over from 2018. This carry over business on average is priced below what we have sold in 2019, creating a small negative variance to our realizations for the first quarter. We've incurred no cover or related claims associated with the silo issues from our customers. We have continued to enhance our sales mix with domestic customers in the fourth quarter of 2018 and early 2019. We entered 2019 with one of the strongest and most diverse customer bases in the sector. We currently have business in place with six domestic customers and have index business with four customers for coal that is designated for export. While the sales mix has changed, we have retained business with all of our domestic customers for 2019. I've illustrated these commitments in the accompanying PowerPoint. Note that we will likely ship a significant larger number of tons versus production in 2019 due to existing stockpiles. 2019 from a marketing perspective to be the year where our coal will meet its realization potential and becomes fully aligned with the quality we ship. The sheer number of return customers and new business is a testament to how well the coke plants that use our coal like the quality in their plants. While our capital deployment in 2018 exceeded both our budget and guidance, the multiple items that we focused on will serve us well going forward. We have added a set of dual plate presses to our Elk Creek infrastructure, a picture of one of the plate presses is included in the PowerPoint. This equipment will allow us to better and will more fully utilize our impoundment, as well as extend the life of the current refuse and impoundment footprint to somewhere around 20 years. One of the most critical capital investments in 2018 was to pave our main haul road at Elk Creek. With the negative weather impacts incurred during the winter months paved haul road allowed us to keep feet on the plant and is one of the key reasons why we had a positive fourth quarter. Let me also note that the largest negative variance to our projected capital spend was associated with our Berwind development in the form of capitalized mining costs. Most of this was incurred as we explored and work our way around the previously disclosed sandstone washout. Another notable capital expenditure was the purchase of support for our Eagle Mine at Elk Creek. This equipment is a unique design that was developed through a partnership with JH Fletcher. It allows for supports to operate in a base range of 6 to 18 feet. It also accommodates add-on components to extend the already elevated reach of 18 feet to a total of 21 feet. I've attached a picture of one section of the equipment. These supports are also a byproduct of our commitment to safety, while completing what should be highly productive secondary recovery. Let me also note that in a competitive market for quality miners, the deployment of safety driven capital assists with employee retention. Our projected CapEx is between $35 million and $40 million for 2019, contains the funds for advancing Berwyn development, potential stockpile improvements at Elk Creek, which includes finishing the previously deferred third clean coal stockpile two. It also includes the spending for the silo upgrades and bypass system. This estimate includes only nominal work associated with the Jawbone seam, which should be an addition to aforementioned range. We are poised to generate substantial free cash flow during 2019. Moreover, we anticipate a substantial jump in production and sales during 2020. I would like to conclude my remarks with a focus on employees and safely. Thankfully, all employees were safe in conjunction with the silo failure. While other companies might have made a decision to reactivate remaining silos at Elk Creek sooner, it was never really a consideration for us. Our employees and our safety are just too important. We are going to great lengths to make safety enhancing improvements to the remaining silos, as well as ensure their use for the life of our mines. In conjunction with all of this, we also took great care in safely demolishing the silo, as well as to found ways to continue to produce coal while the plant was idle. In return, employees have been very loyal and understanding. Turnover has been very low even as we have had to eliminate some unit ships to control stockpiles. On that note, I will turn things over to Mike Bauersachsfor for some final comments relative to our fourth quarter and full year 2018 financial performance.