Robert Kamphuis
Analyst · Baird & Co
Thank you, Nathan. Good morning, everyone. Sitting here today, MEC's headlines are continued strong medium and long term demand trends across the end markets we serve, plus increased interest in our services from a broadening range of companies. However, our company's supply chain constraints have resulted in near-term volume deferments.
For the third quarter, we produced net sales of $109 million, approximately half of the $17.9 million improvement over last year was driven by material price pass-throughs to customers, with the remaining increase attributable to improved demand.
We delivered EBITDA of $10 million, which rose 10 -- operating income of $864,000. Despite the macroeconomic challenges we are now facing in 2021, we have once again outperformed on almost every metric on a year-over-year basis.
For example, manufacturing margins were $10.9 million, which increased $1.2 million over last year due to higher volume of production, higher scrap income, partially offset by inflationary pressures.
Across the board, the demand trends continue to be very positive. However, our short term volumes were impacted this quarter as supply chain disruption became more of a problem for some of our customers. This is a temporary situation, and there are 2 pieces of good news for MEC.
First, these volumes have only been deferred, and we expect to work through the situation with our customers as their supply chains adapt in the coming quarters. Second, MEC's owned supply chain is 99% concentrated in the U.S., and we have been able to maintain our supply of raw materials and components with only minor disruption, albeit at higher prices. That means we remain ready when our customers are able to ratchet up their volumes again.
Our performance has been affected by the dramatic production changes in September at Class 8 truck OEMs, which led to rapid volume deferments for MEC, plus the general inflationary pressures on labor and raw materials, which we expect to recover through increased pricing and contractual material price pass-throughs.
As we manage through these third quarter challenges, it was important that we maintained our skilled workforce so that we are in a position to address the forecasted strong customer demand when supply chain issues are resolved.
Recruiting quality employees remains a challenge, although our continued investment in flexible redeployable automation and process improvements is allowing us to cost effectively grow our capacity.
It is worth noting that while we have learned to operate effectively during the pandemic and COVID cases are not problematic in the communities we operate in, the health and safety of our workforce remains a top priority, and we are continually reinforcing all safety measures and operating within CDC and state guidelines.
As I already mentioned, the end markets we focus on today continue to forecast a positive outlook. For instance, the commercial vehicles market continues to have strong market demand, and in the short term has been probably the most impacted by supply chain issues at our customers. With a strong backlog and continued strong freight demand, we believe this market will remain positive over the medium to long term.
Power sports remained strong, with demand for outdoor recreation oriented products remaining at elevated levels. We anticipate that retail demand will continue to be strong, and our customers will continue to rebuild their dealer inventories in the coming quarters to meet that demand and better serve their customers.
The construction and access end markets have continued to show improvement in residential construction, particularly for equipment that is tied to housing and equipment rental. While nonresidential, oil and gas have not seen significant recovery yet, we think these areas are starting to show signs of improvement, with lower dealer inventories and rising oil prices, we believe this will continue.
We continue to be optimistic regarding ag due to the improving crop prices, low crop inventories and low equipment inventory. We anticipate that this area will continue to see improving volumes in the near to midterm.
Concluding our comments with our military segment, it continues to be a stable market for us, with customers having a solid backlog for U.S. government contracts. We continue to see potential for increased revenues due to vehicle updates that are being implemented by our customers.
While demand continues to be strong, the supply side headwinds at our customers continue to hinder our growth. Similar to the rest of the economy, supply chain disruption is impacting our customers, which, in turn, negatively impacts our production volumes.
In addition, as you may have seen in the news, one of our top customers is experiencing ongoing labor issues with their union, which began in October. We are working with this customer and for this customer to do whatever we can to help. However, we do expect this to disrupt our near term production schedules.
One of our biggest priorities is maintaining and expanding our base of skilled employees to help us address our growth potential. We expect in most of our locations, finding the right people to continue -- will continue to be a challenge for the foreseeable future. Our HR team is using a variety of creative recruiting strategies and initiatives, while we, as a company, continue our investments in flexible and redeployable automation and technology.
I am pleased to report that production preparation in Hazel Park, Michigan for our leading U.S.-based fitness customer is progressing well. This 450,000 square foot facility gives us the floor space and capacity in the right employment market, so we have decided to add a second phase of capacity at the same location to support overall demand trends for other customers. We continue to expect the initial phase of capacity to be ready during the first half of 2022 and the new second phase to be ready in the second half of 2022.
During the third quarter, we invested approximately $6.5 million of CapEx in the new facility and expect to invest $35 million to $40 million just in Hazel Park during 2021. The market diversification will be evident in our full year 2022 results, and we expect to see more of these types of product localization opportunities in the years ahead.
In addition, our new business pipeline remains strong. We have continued to build relationships and convert on new opportunities to expand our customer base in the markets we serve.
I'll walk through some of the interesting opportunities we see today. The power sports market continues to be a very active space for us with continued market share growth on new programs with existing customers that are planning to start production next year, plus new and takeover programs with new customers that we began working with this year. We have been continuing to expand our market share on the next-generation of tactical wheeled vehicles for the military that will increase our revenues over the course of the next couple of years.
In addition to current programs, we have seen increased activity and service order demand and further market share penetration and expansion that will bolster revenues over the coming quarters. The commercial vehicle market has new model releases, which will lead to continued market share gains for us. We expect this to continue as customers work on their next-generation products, which will allow us to drive organic revenue growth.
In the ag market, we continue to see our customers expand their product offerings, which has allowed us to gain additional volume across our current product offerings.
Overall, the new business pipeline remains robust with numerous projects being actively pursued. We're excited about all of the avenues of growth with current and potential customers, and we'll keep you updated on the latest developments over the coming quarters. Our new business pipeline remains strong, and we'll be pursuing these opportunities, both at existing and new customers. We look forward to providing these updates.
There have been no major changes in our capital allocation priorities since last quarter. However, given the fact that our balance sheet is strong with a current leverage ratio of 1.2x, we have received the authorization from the Board to extend our share repurchase program, which was due to expire at the end of the year.
We can now repurchase up to $25 million in shares through the end of 2023. Of course, we also have access to sufficient capital to make important investments to support long term growth and consider external investment opportunities.
On that point, we continue to see a good pipeline of M&A opportunities and remain focused on analyzing potential targets that could open new markets, develop new relationships with new potential blue-chip customers and possibly add new geographies. Above all else, be certain that strategic fit and rational valuation are the top considerations when considering opportunities, and we continue to review and pursue logical potential deals.
Our recent performance and current outlook on the business remains very positive as we address the supply-related challenges and manage the strong demand trends that we are seeing in virtually all of our end markets. These trends are set to continue for the remainder of this year and for the foreseeable future.
I'd now like to turn the call to Todd to discuss our financial results in more detail. Todd?