James L. Gallogly
Analyst · Barclays
Thanks, Karyn. Let's discuss segment performance, beginning on Slides 9 and 10 with Olefins & Polyolefins - Americas. First quarter EBITDA was $736 million, $147 million less than the fourth quarter. Operationally, first quarter results were negatively impacted by a number of maintenance items, including unscheduled maintenance at our Channelview crackers. This required us to temporarily reduce production by an estimated 160 million pounds. Late in the quarter, we began the La Porte ethylene plant turnaround, which impacted production by approximately 40 million pounds. As Karyn mentioned, in preparation for the turnaround, we purchased approximately 300 million pounds of ethylene. During the quarter, we also conducted a significant turnaround at our Matagorda polyethylene site. Collectively, these events generated most of the variance between the 2 quarters. Weather also had an impact, both through delayed shipments and increased cost of feedstock in natural gas. Slide #9 provides a perspective on natural gas and NGL costs. January and February experienced cost pressure, but the beginning of spring brought some relief. The chart on the right side of the page indicates that the benchmark cost of ethylene production metric has returned to a level similar to the fourth quarter. However, natural gas costs have remained somewhat elevated, increasing utility costs. Despite all of this volatility, ethylene margins remained relatively steady. Our average ethylene price increased by approximately $0.02 per pound. The cost of ethylene production increased similarly, in part due to increased natural gas and NGL costs. During the quarter, ethane accounted for 75% of our ethylene production and NGLs represented 87%. Within polyolefins, polyethylene prices increased by $0.03 per pound, while sales volumes remained relatively unchanged. Preturnaround planning mitigated impacts on our polyethylene sales. Polypropylene results were relatively unchanged. Overall, the quarter for O&P-Americas was not on our normal pace. But the reasons for this were primarily transitory. The weather-related margin pressure that we experienced during January and February was relieved during March and the quarter finished on a strong note. During the second quarter, our focus will be on the successful completion of the La Porte turnaround and expansion. The downtime related to this will impact ethylene production. However, the impact on sales and EBITDA should be mitigated by the first quarter inventory build. Let's turn to Slide #11 and review performance in the Olefins & Polyolefins - Europe, Asia and International segment. First quarter EBITDA was $356 million, $241 million greater than the fourth quarter. Results include a $52 million benefit from an environmental indemnity settlement with previous owners. As we had expected, results also benefited from a seasonal recovery following the year-end holidays. Olefin results improved by approximately $65 million. Margins improved by several cents per pound due to a combination of lower naphtha raw material costs, use of advantaged feedstocks and moderately higher coproduct prices. Our ethylene plants operated at approximately 93% of capacity, which was significantly above reported industry rates. Approximately 35% of our ethylene production was sourced from raw materials with advantaged economics versus naphtha. Combined polyolefin results also improved, reflecting both increased European margins and volumes. Combined polypropylene compounds and polybutene-1 results increased by approximately $30 million, reflecting the typical seasonal recovery. Joint venture equity income was a strong $54 million, but no dividends were paid this quarter. Business conditions during April have been relatively consistent with those experienced during the first quarter. Now please turn to Slide #12 for a discussion of our Intermediates & Derivatives segment. First quarter EBITDA was $375 million, almost $20 million higher than the fourth quarter. Propylene oxide and derivative results improved due to seasonal volume recovery versus the fourth quarter. Intermediate chemical performance declined, primarily due to weaker styrene and ethylene glycol results. Margins were pressured by the increased benzene and ethylene costs. This weakness was partially offset by increased acetyl results. Acetyls benefited from increased methanol, acidic acid and VAM volumes and margins. The Channelview methanol plant operated for the full quarter at approximately 85% of nameplate capacity. Oxyfuel results benefited from seasonally improved spreads, but this was partially offset by lower volumes. The temporary closure of the Houston Ship Channel delayed some vessel movements, impacting results by approximately $10 million. April business conditions have been generally similar to conditions experienced late in the first quarter. In conjunction with the La Porte olefins turnaround, our acetyl operation at the site will be down for 2 to 3 weeks. Sales will be met through inventory. Let's move to Slide #13 for a discussion of the Refining segment. First quarter EBITDA was $129 million, relatively unchanged from the fourth quarter. During the first quarter, the Maya 2-1-1 spread averaged $28.26 per barrel and crude throughput averaged 247,000 barrels per day. The spread at the refinery increased following a trend similar to the Maya 2-1-1 benchmark. Crude oil throughput increased versus the fourth quarter, contributing approximately $5 million to first quarter results. However, our product mix and yield were negatively impacted by coker maintenance. Additionally, increased natural gas and RIN costs negatively impact the results by a combined $20 million. April benchmark spreads have averaged approximately $29 per barrel, in line with the March spread. We took a 1-week outage on one of our crude units during April. RIN and natural gas costs have been reasonably consistent with March costs. Our Technology segment continued to perform well, with the catalyst business slightly ahead of 2013 results. Segment results improved as a result of our past restructuring efforts and reduced R&D costs. The next 5 slides provide an update on our growth program. You may recall that we're scheduled to bring online a new project almost every 6 months during the end of 2015. The benefit is already visible in our earnings. For example, the Channelview methanol plant started on schedule during December and contributed approximately $50 million to first quarter EBITDA. During late March, we initiated production at our Matagorda polyethylene facility, which now has an additional 200 million pounds per year in capacity due to the debottleneck. This project was generally on schedule with costs in line with our estimates. As you can see from Slide #14, the next project in the queue is a major expansion at our La Porte ethylene plant. We currently anticipate that will start up mid-year with an EBITDA impact within the range that we previously discussed and plotted on the chart. The next 3 slides provide a visual perspective on progress since last October. At that time, we were erecting a tower at the methanol plant. Today, it's online and contributing to our EBITDA. The Channelview expansion was a mere hole in the ground when we last discussed it. Today, you can see that the furnaces are really taking shape. At La Porte, we were erecting furnaces. Today, the furnaces are up and the final steps of the expansion are underway. We have approximately 2,800 contractors on-site. We have been moving quickly because the sooner we can bring these projects onstream, the sooner we can increase earnings and cash flow. Slide #18 updates the cost and status for both the active and previously discussed developing projects. As a quick review, the light blue denotes projects that have been completed. The medium blue represents projects that are currently underway. The projects highlighted in dark blue are projects that we are developing. They're not yet under construction. The cost estimates and timing represent current estimates, while the potential pretax earnings column is based on 2013 industry benchmark data. Our 2013 margins would yield similar earnings. If you compare this chart to past versions, you'll notice that the projects generally remain on schedule, but that we're experiencing increased costs on several projects. For example, the methanol project cost increased due to higher construction wages and hours worked as we strive to maintain a very aggressive startup schedule. The polyethylene expansion project was completed on schedule and within our cost estimates. The La Porte ethylene expansion is in full swing with the turnaround completion targeted for June. We have experienced cost escalation on this project in terms of scope, labor efficiency and materials cost escalation. Some of this is related to our aggressive schedule and working on a large-scale debottleneck within an operating plant. The Channelview ethylene expansion remains on track, both in terms of schedule and cost. This has been a less complicated project to execute as we're only adding 2 furnaces to the existing plants. We received the final permits for the Corpus Christi ethylene expansion in mid-April. I first introduced this project to you over a year ago when the scope was still under definition. At that project stage, capital estimates were typically in the range of plus or minus 50%. On this chart, our estimates have been updated to reflect a more defined scope and the recent realities of Gulf Coast construction cost. The timing remains on track with the forecast that we made over a year ago. Our polypropylene compounding projects have moved forward as planned. Last year, we added 2 new lines. And during 2014 through 2016, we expect that we'll add another 4 lines. Spending will be in the order of $10 million and $15 million per year to make these additions. Let's next discuss 2 of the projects that are not yet in construction. You might recall that we have been developing a new polyethylene process with the intent to build the first plant at one of our locations, and then add the technology to our licensing portfolio. Work has proceeded well over the past year. Our Supervisory Board recently approved advancing the project to the next stage, during which we will finish engineering and purchase long-lead items. Permit applications were filed during the fourth quarter. The cost estimate and timing on the chart incorporate the final process design and the addition of site-specific infrastructure costs. Previous estimates were conceptual and only included the polyethylene line itself. The Chinese PO/TBA joint venture has advanced at a slower pace due to the general slowdown in the Chinese economy. We now believe that completion will be in 2018. Along with moving many projects forward, we also took the decision to cancel the olefins' NGL recovery project. While developing the details of the capital project, we simultaneously pursued commercial options that would eliminate the need for capital, while accelerating the timing of earnings. We recently renegotiated a contract that met these criteria. Going forward, we will recover a greater portion of the economic benefit of our gas stream from the third party without making the capital investment. We are very disciplined with capital. And if we don't need to spend your money to get incremental benefits, we won't. In summary, our project slate is very strong and is adding value today. Our projects are being completed on schedule. Project definitions and the construction cost environment are clearer today than a year ago. This has resulted in cost increases. But we expect the other projects will still have wonderful returns. We think that the labor market in the Gulf Coast is in the early years of an up cycle. We're very happy that most of our projects are under construction now rather than later. During 2014, we will continue to build momentum across the company. Market conditions, coupled with our internal focus on efficiency, enable us to pay a strong growing dividend while utilizing additional cash to acquire shares. We're now pleased to take questions, Holly.