Mark Behrman
Analyst · Bank of America. Please proceed with your question
Thanks, Dan. As Dan indicated, our second quarter results were disappointing compared to last year and what we expect going into the quarter. Page six of the presentation provides a consolidated summary statement of operations for the third quarter of 2015 and the first nine months of 2015. Total net sales were down for the quarter driven by lower chemical sales, which contributed to the lower gross profit and I will go into some detail in the next few slides. Overall, SG&A increase $4.2 million in the third quarter versus the third quarter of 2014. That increase was primarily driven by higher corporate expenses of approximately $2.5 million arising primarily from one-time severance costs for three senior executives, an increase in SG&A at our chemical business of approximately $1.2 million primarily from higher training expenses related to the incremental staff hired to run the new ammonia plant at El Dorado, increased railcar lease expenses related to low density ammonium nitrate sales and an increase in salary and wages at El Dorado for the ammonia plant staff hired, an increase in SG&A at our climate control business of approximately $400,000 related to higher warranty costs for specific claims and an increasing freight cost as a percentage of sales from a shift in product and customer mix, which was partially offset by lower personnel costs and advertising related expenses. One thing I do want to point out that included in the third quarter of 2015 is a $39.7 million write-down of our working interest in the Marcellus shale. This was caused by the continued reduction in natural gas prices and a push out of the timing of our true schedule causing slower well development and the movement of several wells from the producing category to the probable category, all causing a reduction in overall reserve value. Adjusted operating loss, adjusted net loss and adjusted EPS were all down for the quarter versus Q3 2014 due to the decrease in sales, gross profit margins and the increase in SG&A that I just discussed. Page seven provides a summary of the chemical businesses operating results for the third quarter of 2015 compared to the third quarter of 2014. Sales and gross profit were both down for the quarter, primarily as a result of the 45 days of unplanned downtime at Pryor's ammonia plant, which reduced production and sales of both ammonia and UAN, lower low-density ammonium nitrate production and sales versus the third quarter of 2014, when we were still under contract with Orica and they were required to pay for 60,000 tons per quarter irrespective of the amount they actually took, an increased operating costs largely related to the maintenance and repairs incurred at Pryor, increased depreciation at El Dorado and increased salary and wages, lower whereas natural gas prices and slower well development from a working interest in the Marcellus shale and overall lower fertilizer pricing which were partially offset by lower natural gas prices as feedstock at Cherokee and Pryor and of course higher onstream rates at Cherokee due to no scheduled turnaround in 2015. That combined with the increase in the SG&A discussed on the previous slide contributed to the increased adjusted operating loss for the quarter. From an operating standpoint, the Cherokee ammonia plant ran extremely well during the quarter with an onstream rate of approximately 100% and record production for the quarter. Pryor completed its scheduled turnaround successfully in the forecasted 25 days before the unplanned downtime incurred. Additionally, excluding plant turnarounds, the Cherokee ammonia plant's quarterly onstream rate has been 94% or higher for six out of the last second quarters. Turning to page eight. We provide a summary of climate control businesses operating results for the third quarter of 2015 compared to the third quarter of 2014. Sales increased approximately 2% driven by higher sales of our hydronic fan coil, custom air handler and construction services, partially offset by a reduction in sales of modular chillers and residential heat pumps. Gross profit and gross profit as a percent of sales decreased as a result of an unfavorable product mix of our commercial versus residential heat pump sales, which were more weighted towards commercial products in the third quarter of 2015 versus the third quarter of 2014. Commercial heat pump sales generally carry a lower gross profit margin versus residential heat pump sales. Additionally, we had an increase in sales of other products, primarily custom air handlers and those products tend to carry lower gross profit margin versus heat pumps and fan coils. As I discussed previously, SG&A increased approximately $400,000 and combined with lower gross profit that reduced operating income and EBITDA for the quarter. Page nine outlines our capital structure as of 9/30/15. Total cash and investments at the end of the quarter were approximately $39 million, of which $3 million is reserved for the operations of the Marcellus shale working interest, while total debt was approximately $496 million including $13.4 million drawn on our ABL facility and $15 million from the financing of the ammonia storage tank at El Dorado, which we closed in the third quarter of 2015. We are currently in discussions with a certain lender for the financing of the cogen facility being constructed as part of the El Dorado expansion project and hope to close on that loan in Q4 of 2015. As of 9/30, we had approximately $57.6 million availability on ABL facility and that decreased to approximately $54.2 million at the end of October. Moving to page 10, we outlined our free cash flow. The takeaway here is that until we complete the expansion at EDC, we will have negative free cash flow. That should change significantly when the expansion at EDC is completed and the ammonia plant is in operation in early Q2 2016. Since we are at the tail-end of the construction phase of our project, spending on the expansion project is at its highest levels. Page 11 outlines our expected capital spending for the remainder of 2015. As Dan outlined earlier, the overall cost of the expansion project at El Dorado has increased to a total of between $831 million and $855 million and he will go into much greater detail later in the presentation. Given our current project schedule that Dan will also discuss shortly, that means that the heavy CapEx spending should occur over the next four months. For the remainder of 2015, we expect CapEx to be between $210 million and $235 million with $70 million to $75 million of the remaining planned capital additions, all related to the El Dorado expansion projects to be spent in the early part of 2016. As of 9/30, our remaining spend to complete the expansion at El Dorado was between $267 million and $291 million. If you assume that an average monthly spend for Q3 was approximately $47 million and use that for October, that would leave our remaining spend as of November 1 to the project completion at between $220 million in $244 million including the $46 million of contingency that Dan alluded to earlier. So how will we finance that? If you turn to page 12, we will go into some detail. This morning, we announced in our earnings release that we executed a commitment for strategic investment of $260 million from security benefit and its affiliates. This investment will provide us with the necessary capital to complete the El Dorado facility expansion. Page 12 outlines the major terms of the financing. We will issue $50 million in senior secured notes and $210 million in nonconvertible preferred stock. Additionally, security benefit will receive the equivalent of 19.99% of the outstanding common stock before the closing of this transaction, holding rights equal to the same 19.99% of the outstanding common stock before the closing of this transaction and the right to appoint three nominees to the company's Board as replacements for three existing independent directors. We expect closing to occur on the $50 million of senior secured notes next week and the closing on the $210 million of preferred stock on or about November 20, but no later than the end of this year. We are happy to have found a partner who sees the value of the strategic plan that our Board and management team are executing. Now I will turn it back to Dan to discuss the status of our chemical operations and the status of the El Dorado expansion project.