Jennifer Holmgren
Analyst · ROTH MKM
Thank you, Omar. And thanks to everyone for joining us today. As we continue our mission to recycle the world's waste carbon supply, the urgency of acting on climate change and creating a safer carbon economy is becoming increasingly evident. In the second quarter alone, the effects of climate change, exacerbated by the early return of El Nino have impacted countless lives and caused vast commercial disruption globally.
According to the U.S. National Oceanic and Atmospheric Administration, NOAA, the cost of climate and weather disasters in the United States alone last year totaled more than $165 billion. This data demonstrates how important it is to advance sustainable business models that align commercial, social and environmental strategies. Our work is centered around reorienting how the world uses waste carbon in a way that creates value.
LanzaTech's performance this quarter demonstrates that we're continuing to make progress. Within this fiscal year, the annual installed production capacity enabled by LanzaTech's technology will capture roughly twice the amount of carbon as it did last year. We're doing this not by the old paradigm scaling up, but by numbering up which means local execution on a global scale. This approach translates into the utilization of locally sourced raw materials so that every country can secure and benefit from its own domestic supply chain.
Turning now to our results, and with the first half of the year completed I'd like to share our second quarter results within the framework of our 2023 execution priorities as outlined on Slide 5 of the presentation. First and foremost, safety. In the second quarter, we had 0 lost time injuries and 0 recordable injuries across our global operations from our offices and laboratories to our commercial scale plants.
Second, global production. We are on target to grow a cumulative installed [Technical Difficulty] capacity by over 100% over 2022 capacity to more than 300,000 tons per year or approximately 100 million gallons per year by the end of 2023. You can see this on Slide 7. Importantly, this capacity growth includes expansion of the geographic footprint to include India and the European Union.
In India, alongside a partner, Indian Oil, we continue to make progress towards full production of our 33,500 tons per year commercial facility that will convert carbon dioxide rich refinery off gas [Technical Difficulty] ethanol. This is the first commercial deployment of our technology in a refinery using a refinery off gas. In Europe, with our partner ArcelorMittal, initial samples of ethanol were produced at the 64,000 ton per year facility in late May. Commercial scale ethanol production from the bio reactors is expected to follow in the fourth quarter.
In China, a 60,000 ton per year facility at a ferroalloy mill successfully started up in the second quarter. This project marks our first facility where joint venture partners are being and it is currently ramping up to full scale commercial production. Once these 3 additional commercial plans are fully operational, the cumulative installed nameplate capacity of our existing and new commercial scale facilities will equate to removing over 500,000 tons of carbon dioxide from the atmosphere every year. This is what gives me the confidence that LanzaTech will be a gigaton scale solution for carbon abatement, something that the planet urgently needs.
Turning to sustainable aviation fuel, or SAF, LanzaJet continues to make progress towards the 2023 completion of the world's first ethanol based alcohol to jet SAF plant at the LanzaJet Freedom Pines Fuels facility in Georgia as you can see on Slide 8. Once operational in 2024, this plant will produced 10 million gallons per year. In addition to the development at Freedom Pines Fuels, LanzaJet has made tremendous progress and continues to be extremely well positioned in the SAF market.
Earlier this year, LanzaJet entered a memorandum of understanding with Indian Oil to explore the development of SAF production in India. And in March, they announced a collaboration with Jet Zero Australia for the first alcohol to jet production plant in Australia. Most recently, LanzaJet entered an MOU with Airbus to advance the building of SAF facilities which will use the LanzaJet ATJ process. This agreement also represents a collaboration to accelerate the certification and adoption of 100% drop in SAF, which would ultimately eliminate the use of fossil fuels without necessitating any changes to existing aircraft or infrastructure.
In addition, this would eliminate the need for aromatics in aviation fuel, which will bring in additional benefits, including the reduction of controls and particular emissions as shown by our 2021 study with NRC Canada. We are proud of the work LanzaJet is doing and as a meaningful shareholder of the business, I'm excited about the position they're building as a leader in the SAF market.
Together with LanzaJet, we're also making strong progress in advancing several other SAF projects that will utilize waste-based ethanol feedstock produced through the LanzaTech platform. These projects include our SAF project in the United Kingdom, which received a $30 million grant from the U.K. Department for Transport late last year. For this project, LanzaTech selected Technip Energies as their technology provider and awarded fuel corporation the contract to provide front-end engineering and design for the project.
In addition, Air New Zealand and the New Zealand Ministry for Business Innovation and Employment awarded LanzaJet, LanzaTech and G-Energy, a wholly owned subsidiary of Ample Group and New Zealand's largest field retailer, a feasibility study to convert local New Zealand waste products into ethanol and then utilize that ethanol to produce SAF. SAF is a critical part of the global energy transition and we're proud to be helping the aviation industry reduce its carbon footprint without impacting land, water or food resources.
Let's turn now to our third execution priority, commercial growth. The demand driving our capacity increases is also resulting in robust revenue growth for our business. We saw a year-on-year revenue growth of 31% to $12.9 million for the second quarter. This revenue performance for the first half of the year was in line with our projections and is consistent with our previously provided revenue guidance of $80 million to $120 million in 2023.
However, with more than half of calendar 2023 behind us, we're tightening our 2023 revenue guidance to $80 million to $100 million. The updated and narrowed range reflects greater visibility due to the expected timing of projects that we're currently executing, and it continues to reflect the back-end way associated with our 2023 forecast. The revenue associated with the higher end of our original revenue guidance range now moves into 2024, further bolstering our 2024 growth outlook.
Our commercial pipeline continues to grow as outlined on Slide 10, setting the stage for a very strong 2024 and beyond. We continue to add projects to the pipeline funnel and are seeing steady progression of individual projects through the pipeline moving through various stages of engineering. In fact, we saw 2 projects progress to the advanced engineering stage during the second quarter and anticipate several additional projects will move into advanced engineering through the second half of the year.
Let's now look at our short, medium and longer-term revenue growth pictures. We are creating a new industry as we work towards a vision of a circular carbon economy. And each business line, biorefining, joint development and contract research and CarbonSmart, contributes to that goal. We are assembling a global ecosystem of participants from deployment partners such as Primetals Technologies and Technip Energies, and key supply chain players including [indiscernible] and BASF to product developers like [ On ], Zara, Coty, adidas and H&M Move, which resulted in product lines in stores this year, including a new Gucci fragrance that contains 100% carbon captured ethanol.
This ecosystem also includes waste processors such as Tadweer in the Middle East and NextChem in Italy. We're making progress with both partners with the engineering now complete on our project with NextChem in Rome. With these partners, we're plugging to existing value chains to have immediate impact, while we build a new circular material system. We acknowledge that bridging different industries means we don't fit squarely into a single category. So I hope that as we next go through our business lines, we can effectively break down how these different work streams are contributing to our revenue growth.
Starting with our biorefining business line, we expect incoming services and sales of equipment packages on several key committed and contracted projects to drive revenue most significantly in the second half of 2023. On the engineering services side, we expect continued significant contributions from our integrated gas fermentation and alcohol to jet SAF project in Wales, which we call Project Dragon as well as from other projects with Bridgestone, Woodside and several others.
Initial equipment package sales are expected to commence in the third and fourth quarters this year, including on-projects with Woodside in Australia, Gale in India, as well as on 2 other projects in India. For our CarbonSmart business line, we expect 2020 revenues to be multiples of our 2022 performance, fueled by planned commercial campaigns from brand partners across many consumer product verticals in the second half of 2023.
In our joint development and contract research business line, we continue to see revenues committed or under contract contributing to the top line in the second half of the year showing customer demand for solutions that lower the carbon footprints of their supply chains. As recent evidence of this customer demand, we recently signed a joint collaboration agreement with Technip Energies to create a new pathway to sustainable ethylene utilizing our combined technologies. Just like with Primetals Technology, we expect Technip to [indiscernible] channel to market, helping us better access the chemical sector.
Longer term, our project pipeline is laying the foundation for strong revenue progression. Over the next several quarters, we will continue to be in the deployment stage as we advance projects through the pipeline. While Geoff will provide additional insight into the workings of our pipeline in a few moments, I'd like to highlight that the bulk of the near-term biorefining revenue will come from the sales of engineering services and equipment packages as projects move from early-stage engineering to advanced engineering and then from advanced engineering into construction. This is our numbering up strategy in action.
Moving to our fourth execution priority, adjusted EBITDA. Given the strong momentum we're seeing across our business, we are reiterating a forecast to achieve positive adjusted EBITDA by the end of 2024 as our commercial pipeline continues to expand. Turning back now to recent performance. Adjusted EBITDA for the second quarter totaled negative $23.8 million, bringing the adjusted EBITDA loss for the first half of 2023 to negative $47.3 million.
There are several cost factors that have contributed to the adjusted EBITDA loss during the first half of the year. First is [indiscernible]. We expedited the expansion of key teams to support strategic growth throughout 2023 and into 2024, including in our engineering and strategic project groups. The development and expansion of these teams will accelerate project development across the board, but especially within our pipeline of projects that we are co-developing with Brookfield, several of which will enter early-stage engineering in the coming months. We look forward to making our first announcement on these projects very soon.
In addition, we pride ourselves in attracting and retaining top talent across the organization. Like other companies, we are facing an increasingly competitive job market. This macro dynamic, combined with our continued investment in people and our focus on retention has led to upward pressure on our overall compensation expense.
Finally, we saw increased costs associated with moving ahead of schedule for demonstrations of our isopropanol-producing microbe at scale. Isopropanol is a chemical intermediate that can be used in multiple supply chains. For example, isopropanol can be used to make polypropylene, which had a 2022 market size of around $120 billion and has applications in numerous industries, including medical, automotive, packaging, building and construction.
This is a big deal as the flexibility in commercial microbes will allow our partners to potentially use the same LanzaTech biorefining hard rate to switch between products, taking advantage of market fluctuations and demand cycles. We anticipate sharing more progress on this in the second half of the year.
Given the updates to our forecasted full-year 2023 revenue guidance as well as the factors I've just mentioned, we're updating our 2023 adjusted EBITDA guidance to a range of negative $75 million to negative $65 million versus negative $65 million to negative $55 million previously. Once again, we remain confident that our growth initiatives, along with continued investment in our people and resources, will support project deployments and growth over the medium term, supporting our continued expectation to turn adjusted EBITDA positive by the end of 2024.
Moving on to our fifth execution priority, process competitiveness. Since the third quarter last year, our second-generation bioreactor has been in operation at a demonstration-scale facility in Alberta, Canada, with our partner, Suncor. This improved design of several important things. First, it improves production yields by up to 15% to 20%, which means greater revenues for our partners and for LanzaTech through ethanol sales and royalty revenue.
Second, the design optimization reduces the cost for our partners, improving the return on investment. And lastly, as mentioned previously, we are ahead of schedule on the demonstration of our isopropanol-production microbe in the second half of this year.
With that, I'll turn the call over to Geoff to provide details on our financial performance and share further insights into how to think about forecasting the growth of our business. Geoff, please go ahead.