Mark Featherstone
Analyst · Laurence Alexander with Jefferies & Company.
Gentlemen, we'll move on to our next question. It's from the line of Peter Cozzone of KeyBanc Capital Markets
Thanks, Mike. Good morning, everyone. Yesterday, we announced earnings of $9.8 million or $0.75 per diluted share for the fourth quarter of 2011. This compares to $6.9 million or $0.59 per share in the fourth quarter of 2010. While the bottom line results for the quarter were in line with our expectations, there are some pluses and minuses that I will discuss further. Both last year's and this year's fourth quarters included some unusual items. Last year's fourth quarter included charges of only $0.10 per share related to a non-income tax contingency and an out-of-period charge, while the fourth quarter 2011 results were impacted by the timing of several items related to incentive compensation. Fourth quarter 2011 EPS also reflects a $0.07-per-share diluted impact from the 2011 equity offering. I will now go through the fourth quarter P&L, and then we will go on to questions.
Revenues for the fourth quarter, compared with the same period last year, were up 22% to $173 million. As expected, compared to the third quarter of 2011, sales were down about 5% due to seasonal factors and some sluggishness in Europe, Asia and Brazil. And you can see that on Chart 1. Compared to the last year's fourth quarter, overall product volumes were up about 14% including acquisitions, while exchange rates decreased revenues by about 1%. Price and mix accounted for the remaining 9% increase in sales. Acquisitions represented about 11% of the overall 14% increase in volume for the quarter.
Now if you look at Chart 2, North American steel industry production levels were fairly steady for most of 2011, as capacity utilization rates generally hovered between 70% and 75%. For 2012, we expect a little improvement with capacity utilization rates generally in the 75% to 80% range. And so far in 2012, they have been in that range.
Last quarter, I indicated that we anticipated more economic uncertainty around the world in the fourth quarter, and the fourth quarter certainly played out that way. Overall, we are expecting a similar start to 2012 in most of the world, with the U.S. showing a little more strength. So we continue to have some demand uncertainty in the short term.
Now on the positive side, overall inventory levels in the steel industry remain in much better shape than they were several years ago, with a combination of slackening demand and high inventory levels, resulting in a double hit to steel production. Then what we've also seen is that Quaker's recent acquisitions and the new business that we have gained also has helped us offset any volume impacts from the uncertain global economy.
Turning to gross margins. Historically, we have generally experienced a 3- to 6-month lag in recovering higher raw material costs through pricing actions. As we discussed last quarter, we implemented significant price increases in the third quarter, and we began to see signs of margin recovery in the third quarter. This continued into the fourth quarter as we saw a sequential increase in gross margin percentage. However, the favorable impact was diminished somewhat by the impact of mix, acquisitions and other factors. As we have discussed previously, some of our recent acquisitions have gross margin percentages that are lower than the existing business. So you take out some of the mix and acquisition impact, gross margin percentage would have been around 30%. And as you are aware, crude oil prices have spiked in recent weeks. And while the impact on our raw materials has been limited so far, we are monitoring the situation closely.
Now let's move on to SG&A and other expenses. As I mentioned previously, there are a few unusual items in SG&A that I would like to discuss further. In absolute terms, SG&A in the fourth quarter was higher than last year's fourth quarter, primarily due to higher incentive compensation expense and the impact of the recent acquisitions. In addition, we also incurred transaction and related costs in connection with our recent acquisition activity. Together, these items represented more than 2/3 of the increase in SG&A compared to the prior period.
Regarding the increased incentive compensation expense that I referred to earlier, there are 2 primary components: one related to our long-term incentive plan, and the second related to our annual incentive plan. Now part of our long-term incentive plan is determine on how Quaker's total shareholder return does compared to our peer group. During the third quarter, when our stock price fell below $30 per share, our relative ranking declined, and we reduced this accrual. In the fourth quarter, as our stock price recovered, our relative ranking improved, and additional expense was approved. In total, about $700,000 more expense was incurred in the fourth quarter of 2011 than in Q3. Regarding our annual incentive plan, by the end of the third quarter of 2010, we were almost fully accrued at a max bonus level, and very little bonus expense was accrued in the fourth quarter of 2010. And as you recall, EPS for 2010 was about 88% above the previous year, driving that bonus expense. In 2011, our overall full year bonus expense is lower than 2010, but much more of this bonus was accrued in the fourth quarter for the reasons outlined above.
In addition to the acquisition and the incentive compensation expense I talked about, we have also continued to invest in additional resources where we have good growth opportunity, particularly in the emerging markets. Also included in other income for the fourth quarter is about a $600,000 gain related to a fair value adjustment for our contingent consideration liability.
Now looking at our tax rate. As expected, our tax rate in the fourth quarter was lower than the third quarter. The fourth quarter tax rate benefited from the recognition of the previously unbenefited tax credits, a change in the amount of certain foreign dividends, as well as the mix of foreign earnings, especially from China, where we continue to benefit from a low tax rate. Now our full year 2011 tax rate finished in the mid-20% level. We currently anticipate that our 2012 tax rate will be around 30%. We will continue to benefit from a lower tax rate in China in 2012. However, with the increase in profitability in the U.S., which has one of the world's highest corporate tax rates, our overall tax rate is expected to increase.
Now looking at our balance sheet and cash flows. We've generated more than $15 million of operating cash flow during the fourth quarter, and our plans call for further progress in operating cash flow during 2012. Now in 2012, we are continuing the construction of our second plant in China, and we also expect to purchase land and begin construction on a plant in India. This will result in capital spending levels higher than the last few years.
Now as you can see on Chart 3, our EBITDA in 2011 was an all-time record. And our leverage ratio, which is debt divided by EBITDA, is very healthy at less than 1x EBITDA. This provides us with significant financial flexibility to take advantage of acquisitions and other opportunities as they arise.
And that concludes my prepared remarks.