Leroy Ball
Analyst · Seaport Research Partners. Please go ahead
Thank you Jimmi Sue. Now before moving on to discussion of the business sentiments, and packing our various segments, I'd like to offer a quick review of some notable happenings across the companies since we were last together. So Slide 26, highlights some well-earned recognition for Koppers. Our company was named as one of America's most responsible companies for 2022 by Newsweek Magazine for the second consecutive year. The Newsweek partnered with Statista, to identify the winners from 2,000 thousand plus U.S. companies across 14 different industries. It is an honor to again be recognized by Newsweek for our company's performance in environmental, social, and governance areas. And the credit along with my thanks, goes to our team members worldwide. The Pittsburgh Business Times spotlight a two individuals from our leadership team, Jimmi Sue, and our Chief Sustainability Officer, Leslie Hyde, in two separate feature stories in recent months, and we're very proud of these accomplished members of our Koppers team who demonstrate leadership in our community, as well as in -- as well as within the Koppers organization. Slide 27 lists two recent leadership appointments that will help propel us forward on our path to sustained growth. Tracy McCormick has been elected as Treasurer, transitioning from her post as Assistant Treasurer. She's been with the company since 2011 and brings a depth of experience and knowledge of our businesses and finance organization. And also Dan Skrovanek has been named Vice President of Growth and Innovation, a new role at Koppers, transitioning from his position as Vice President of purchasing and strategic marketing, Dan will help us pursue ongoing growth opportunities in a variety of different areas by challenging the status quo and enabling our business leaders to execute the day-to-day in our strategic initiatives. And while Dan will have responsibility for M and A, this move should not be construed as us looking to go heavy on an M and A strategy. Our approach to acquisitions has not changed, we'll continue to evaluate opportunities on their merit and based upon the value we believe we can create for shareholders by adding to our portfolio. There are many ways to grow, and Dan and his team will be tasked with finding and driving those opportunities to a successful conclusion. But next I'll be providing an overview of business sentiment, both short and long term. There's a lot of information on each of the next several slides which represent a culmination of feedback from employees, industry contacts, and independent sources. I'm not going to reference every bullet point, but we'll stick to the high-level things we're tracking that will ultimately dictate our success or failure in each of the business lines. So on Slide 29, we see an overview of the important drivers for Performance Chemicals in this coming year. Everything begins with demand and while we are getting a little bit of mixed signals, we believe that 2022 still continues to present a healthy demand profile for the North American residential treated wood market, which drives the bulk of our business. Existing home sales data, consumer confidence in repair and remodeling projections all paint a rosy backdrop for home improvement spending. Drilling down specifically into the product segment we care most about, treated wood, we see a little bit more cautious outlook. There's no question. The volumes are in the process of normalizing from their pandemic fuel peaks. We did see a more respectable year-over-year comp this past Q4 compared to the sizable volume drop-off we saw in Q3. The early part of 2022 is showing volumes in line with our expectations, were about 10% to 15% better than 2019, which was our last normal year. Lumber prices began rising again in the latter part of the fourth quarter, and current levels are close to three times as high as where prices dropped too in Q3 and in early part of Q4 last year. With the rise in lumber price, we once again are seeing lumber treaters keeping inventory levels low to ensure they don't get caught with a lot of high-priced product, when prices fall. The overall market environment, maybe a little uncertain, but our business continues to be supported in the near-term by strong customer base, one that continues to be aggressive and consolidating treating capacity, which will once again provide additional units in 2022. As a result of treating consolidation that occurred in 2021, our PC group has now achieved a position as the number one preservative supplier for treated with sold by the top three U.S. home improvement big-box retailers. And while core industrial preservative demand should be strong in 2022, it is more likely to be driven by the phase-out of pentachlorophenol and it's replacement by our CCA and DuraClimb product, as opposed to significant volume increases in the broader industrial-treated markets. Now, I'll address that further when I cover our UIP Business. We do, however, have opportunities to further grow our market share in industrial products, and we plan to be more aggressive in this product category going forward as we're close to maxing out on the residential side of the business with the significant customer additions that we've made in the past few years. In fact, we just recently brought on a 60-year industrial customer of one of our competitors and believe we can convert more business based upon our commitment to the industry and the capital that we've allocated to product development, operations reliability, and the strength of our customer and technical service. Internationally, we expect continued strong demand in South America in 2022, after a record 2021. We recently agreed to begin serving what will be the largest treater in South America after its capacity expansion is completed. And when we begin shipping later this year, they will represent the largest customer for us in that region. And as regulatory pressures continue to impact our European products, we've implemented a restructuring plan to streamline our business footprint and product portfolio in that region. On the cost side of the equation, we're seeing major inflationary cost increases in 2022, with the persistently high price of copper leading the way. We're projecting approximately $50 million in higher costs in Performance Chemicals this year with approximately $30 million in price increases offsetting some portion of that. In addition, the situation with Russia and the Ukraine is causing logistical issues with raw materials for our fire-retardant products and further driving up costs. Now back-filling most of the net cost increase in 2022 is the increased sales volume we expect, plus $8 million in benefits from various network optimization projects aimed at increasing capacity. The net result of all the those moving parts as we expect our PC EBITDA in 2022 to finish at approximately $96 million, or about $6 million lower than our record 2021 results. From a working capital standpoint, we expect inventory levels for PC to remain high throughout 2022. And this is due to the higher cost of materials as well as our desire to ensure that we avoid running short on product if we encountered shipping delays as we did in Q3 and Q4 last year. As you can see on slide 30, the longer-term picture for our PC business continues to look very promising. The biggest challenge we will face heading into 2023 is realizing the additional price increases we will need in order to offset copper costs and other inflationary costs. And copper in particular has averaged anywhere from 50 to 100% higher than pre -pandemic levels. So that could be as much as a $50 million in additional price that we'll need next year, based upon -- next year being 2023, based upon where the copper markets currently are at. From a market share standpoint, we had another recent positive development in landing 100% of the supply requirements for a major West Coast customer we formerly shared with the competitor. Beginning in 2023, we expect to take on 100% of this customer's business under a new five-year agreement. North America industrial volumes of chromated copper arsenate or CCA will continue to grow, as that preservative displaces Penta treated product. Penta is being phased out of the North America market due to the last producer closing its capacity in Mexico. And the recent decision by the U.S. EPA to not renew the Penta registration for wood treatment. Now, we also continue to look at whether we want to get into producing the other oil-born products that will displace the balance of the Penta business and have not made a final determination as of yet. In Brazil, we've a purchased property for a Greenfield manufacturing site to support our growing business in that country. We're still a couple of years on breaking ground as we work through the regulatory approval process but expect to have the new capacity in place sometime in 2026. In Europe, part of our restructuring efforts involve getting MicroPro approved and commercialize, which we expect to happen within the next few years. And we've already received interest from the market for this product and are developing our production plan. The successful expansion of production capacity for Basic Copper Carbonate or Bcc at our plant in Hubbell, Michigan, along with the recent qualification of a new domestic Bcc supplier strengthens the supply chain for our flagship PC product, MicroPro, by eliminating the need for overseas supply. As mentioned last quarter, we've been issued a patent for the next generation MicroPro product, which improves upon the efficacy of our current products, and will remain in force through early 2038. We're in the process of commercializing this product and plan to bring it to market over the next several years. Slide 31 provides an overview of 2022 for our UIP Business. Again, starting with demand first, utilities are expecting to show increased demand for pole volumes in 2022, due to project work and upgrades deferred last year due to the pandemic. This holds true even though Omicron has slow production levels at the end of Q4 and the beginning of this year. The PC supply chain issues in Q3 and Q4, that had a downstream impact on our UIP Business have created a backlog of demand that we're almost finished working through. Inflationary cost increases and the threat of higher interest rates seems to have had a negative effect on piling quotes for the time being and we're currently digesting this development to determine whether it is temporary or not. As mentioned earlier, market production of Penta ceased at year-end 2021. Most of our customers are electing to use our CCA and DuraClimb treatment solutions for Southern Yellow Pine utility poles. We're estimating that approximately 65% of our legacy Penta treated product will convert to CCA related products. And our PC business actually accrues that benefit for increased CCA business, although UIP can realize greater throughput at their plants, treating with CCA, creating greater operational efficiencies. Historic price increase is now being introduced. We are expected to add $8 million in sales this year. We continue working to pass on higher raw material, labor, and transportation costs that weren't covered by higher pricing in 2021 in addition to 2022 cost increases. We have been and continue to be hampered by difficulty in attracting and retaining a workforce at certain of our plants and also maintaining a steady roster of truck drivers, whether employed by Koppers or third-parties. Internal resources spend considerable amount of time trying to fill spots while operations and logistics work through the inefficiency brought on by the regular turnover. It's a significant issue where we hope to see improvement in 2022. On the project side, we have about $5 million of EBITDA benefits build into 2022 from various strategic projects. These include the conversion of our plants in Vidalia, Georgia to CCA, and Vance, Alabama to Copper Naphthenate, which was completed during the last couple of quarters of last year. And the new dry kilns that we installed in advance, as well as Newsoms, Virginia. Also expected to contribute to the improvement is the planned sale of our underutilized Sweet Water Tennessee plant and the consolidation of that capacity into other treating facilities in our network. We scaled back operations at Sweet Water earlier this year and have been winding down inventories as we work to resell the land and associated equipment. While wood supply remains relatively stable, we're aware of pricing pressures from high demand for small logs and pulp and export. As referenced earlier, the cost associated with trucking and logistics are expected to remain high due to fuel charges, labor costs, and availability of third party trucking assets. On the international front pandemic related shutdowns have impacted Australian sales in the short-term, while at current vaccine roll out in New South Wells is expected to ease COVID related restrictions over the coming months. Slide 32, provides longer-term outlook for the UIP Business due to ongoing remote work patterns and extreme weather events, utilities need to ensure the maintenance of their infrastructure to avoid service interruptions in our hardening the grid. To better prepare for the unexpected, most major utilities are trending towards stocking storm inventories, which would add to sales volumes. In addition, the infrastructure bill passed in 2021 has a $119 billion earmark for utility infrastructure improvements that should further support a strong demand cycle over the next several years. Overseas, we're seeing continued underlying long-range pull demand in Australia to restore power lines after natural disasters such as wildfires and cyclones. We also took steps to solidify our ability to shift volumes in Australia to softwood as hardwood availability becomes more difficult by adding a dry kiln at our Takura location last year. We're in the process of adding peeling and drying capacity in the Gulf Coast to serve our Summerville Texas plant. And we're finalizing the terms of a lease in Louisiana, are in the process of laying out plant footprint and obtaining quotes for equipment. Current plans are to be online by the end of this year. And when that occurs will significantly improve the raw material cost profile of our Summerville plant, which will enable us to compete for more business. Finally, we are conducting due diligence on property that would provide a potential base of operations in the Western U.S. to serve the industrial treating and wood preservation chemical markets. We're early in the process but view this as an exciting opportunity to access an untapped market for Koppers while also providing us the ability to significantly lower our cost of goods for our PC business. More to come as these plans develop. On Slide 33, we moved on to the two -- 2022 outlook for our railroad products and services business, where we are expecting a minimum of $20 million of price increases to flow through this year to account for higher material costs. And we're expecting overall Crosstie demand in 2022 to increase to 4% while we are expecting a 4% to 5% increase in our volumes. The longer it takes for the entry to tie dynamics to change, however, the more our plant improvement for RPS this year's put in jeopardy. The $4.4 million tie purchased in 2021 represent a new low in the data I've seen that goes back to 2012, as customers resisted paying elevated prices to meet demand levels in sawmills have moved onto cut for other markets. We've not yet pulled off from the bottoming out in Crosstie purchases that occurred in Q4, which means we need to see a greater acceleration of increased purchases when things do begin to improve if we're going to reach our improvement expectations for this year. As with other business segments, trucking issues persist as a lack of drivers and pent up demand limit access and drive up transportation costs. On the commercial front Crosstie profits continue to be lower even with easier comps, illustrating the highly competitive market dynamics currently in place. From an industry trend standpoint, rail traffic rose higher than 2020 for most categories with total U.S. carload traffic, 6.6% higher year-over-year. Intermodal units up 4.9%, and combined U.S. traffic rising 5.7% according to the Association American Railroads. This is indicative of the hot economy we're in. And if we can procure over 6 million Crosstie this year and realize our sales volume targets, we're going to add $5 million in EBITDA to 2021 totals. Add-on another $4 million from strategic initiatives aimed at network optimization and RPS should see $9 million in year-over-year EBITDA improvement in a Crosstie business alone. Labor and COVID related issues impacting our maintenance of way business much more -- impacted our maintenance of way business much more severely in 2021 than originally expected. Selectively, this business line hit a new low and EBITDA in 2021, as we dealt with significant inefficiencies in crewing due to frequent turnover, lack of track time due to higher traffic, and Inflationary cost increases. The good news is there is nowhere to go but up from here, and as we pulled out of the pandemic, our maintenance of way business lines should revert to a more normalized profitability level. We're expecting $5 million of EBITDA improvement to occur for maintenance of way in 2022. And this would still leave us several million short of where we think this business can be in the next few years. Now, Slide 34 outlines the longer-term view for our RUPS business. Most of our Class I contracts that were set to expire in 2021 have now been extended beyond 2025. They're locked in a substantial base of long-term business. Now, while 2022 volumes are expected to increase 4% to 5% for Koppers, we anticipate volume growth of more than 10% in 2023. The expanded production capacity at our facility in North Little Rock will be completed later this year and will be a key driver of that volume increase moving forward. That volume increase will of course require working capital to increase accordingly as greater Green Tie purchases will be needed to support the volume growth. One of the key projects we're devoting resources to is figuring out how to smooth out the untreated tie cycles that seem to rear their head every few years and are the biggest key to making this business more stable. While we doubt there's a silver bullet to solve the issue completely, we do think there could be other strategies for helping to manage through the short-term shocks in the market. And easily strategies we haven't deployed, not as of yet, and that could provide a competitive advantage to Koppers if we can help the railroads better manage through the competitive pressures for their Crosstie material. I spoke earlier about the challenges we faced that made its way due to the pandemic. One of the benefits of the struggles to get work done is that we're enjoying a higher maintenance the way backlog than in recent memory, and will be well-positioned as track time frees up and we maintain some consistent level of crew continuity. We're continuing to work on expanding our Crosstie recovery business and have some bright prospects, but this has turned out be a long lead time sales process due to the complexity and specific nature of matching supply and demand. Our continued -- our team continues to make slow progress, and it will take some time. Looking at 2022 for our CM&C business, on Slide 35, we see strong demand from key markets along with increased production forecasted in the automotive, steel, aluminum, and carbon black industries, along with higher oil prices. All these things are positive indicators for CM&C from both a demand and pricing standpoint. Now, balancing that out is an energy crisis in China, combined with global shipping and logistics issues that are causing shortages in raw materials and long delivery times on the finished goods that support our business model outside of China. In Europe, certain aluminum producers have had to curtail coal tar production due to high energy prices, increasing the corresponding market pressure. As a result, competitors are seeing reduced demand from their traditional customer base and therefore seeking replacement business. Now, we talk often of how cost trails price in this business and the last two years has illustrated that perfectly in two very different environments. We realized over $60 million of price increase in 2021, and as a result, we we're able to translate that into a $31 million increase in EBITDA.