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Kaiser Aluminum Corporation (KALU)

Q4 2012 Earnings Call· Wed, Feb 20, 2013

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Transcript

Operator

Operator

Please standby. Good day, ladies and gentlemen, and welcome to the Kaiser Aluminum Fourth Quarter 2012 Earnings Conference. Just a reminder, today’s call is being recorded. At this time, I would like to hand the call over to Ms. Melinda Ellsworth. Please go ahead, ma’am.

Melinda C. Ellsworth

Management

Thank you. Good afternoon, everyone, and welcome to Kaiser Aluminum’s fourth quarter and full-year 2012 earnings conference call. If you have not seen a copy of the earnings release, please visit the Investor Relations page on our website at Kaiseraluminum.com. We have also posted a PDF version of the slide presentation for this call. Joining me on the call today are Chairman, President and Chief Executive Officer, Jack Hockema; Executive Vice President and Chief Financial Officer, Dan Rinkenberger; and Vice President and Chief Accounting Officer, Neal West. Before we begin, I’d like to refer you to the first two slides of our presentation and remind you that the statements made by management and the information contained in this presentation that constitute forward-looking statements are based on management’s current expectations. For a summary of specific risk factors that could cause results to differ materially from those expressed in the forward-looking statements, please refer to the company’s earnings release and reports filed with the Securities and Exchange Commission, including the company’s Annual Report on Form 10-K for the year-ended December 31, 2012. The company undertakes no duty to update any forward-looking statements to conform to actual results or changes in the company’s expectations. In addition, we have included non-GAAP financial information in our discussion. Reconciliations to the most comparable GAAP financial measures are included in the earnings release and in the appendix of this presentation. At the conclusion of the company’s presentation, we will open the call for questions. I would now like to turn the call over to Jack Hockema. Jack?

Jack A. Hockema

Management

Thanks, Melinda, and welcome to everyone joining us on the call today. Our record 2012 results were a step change improvement from 2011 and reflect value created from the investments that we have made to increase capacity, expand our product offering, enhance our capabilities, and improve our manufacturing efficiencies. We’re in the early stages of realizing the potential of our existing platform to generate long-term growth for our business and value for shareholders with numerous new record results in 2012, including value-added revenue up 14% year-over-year, adjusted EBITDA up 56%, EBITDA margin up 6 points, and adjusted net income up 76%. As we look ahead, our long-term growth proposition has three important building blocks. The first is Commercial Aerospace. Commercial airframe deliveries in 2012 were a new record and net new orders exceeded the record build rate further expanding the robust backlog to a record high level. With airframe manufacturer is striving to work down the high backlog, we expect continued growth in commercial airframe build rates into the next decade. Second building block is Automotive. We expect North American build rate should continue to grow over the next few years, and we expect that our automotive sales growth will exceed the automotive build rate growth as we continue to benefit from a quick increasing aluminum extrusion content in automotive platforms. And third is Operational Efficiency. We’re confident that we can continue to achieve increasing manufacturing efficiencies with increased operating leverage, focused capital improvement projects, and our Six Sigma continuous improvement initiatives. Overall, we’re bullish about our long-term outlook building from the step change 2012 results. Our Board’s recent decision to increase our quarterly dividend by 20% underscores our confidence in the company’s prospects for the future. I’ll now turn the call over to Dan to provide further insight into the fourth quarter and the 2012 results and then I’ll provide additional color in context regarding our outlook for 2013. Dan?

Daniel J. Rinkenberger

Management

Thanks, Jack. As Jack mentioned, we posted record results in 2012. Adjusted consolidated EBITDA improved 56% to a record $174 million. This was on record value-added revenue of $736 million, which was a 14% improvement over 2011. And our 12-month EBITDA margin as a percent of value-added revenue was a record of 23.6%, up from 17.3% in 2011. Investments we’ve made for capacity, quality, and efficiency enabled us to serve robust growing demand for our aerospace and automotive products. Our record 2012 results were driven by stronger shipments in most product categories and improved pricing environments, greater operating leverage, and better underlying cost performance. Focusing on our end market applications, aerospace and high strength value-added revenue was also a record for the full year, increasing 20% over 2011 on strong demand and higher utilization of our aerospace flight capacity additions. The increase in value-added revenue also reflected improved pricing and lower contained metal costs on some of our high value-added products. Value-added revenue for automotive extrusions was also a record for 2012, increasing 14% over 2011, primarily reflecting improved pricing on some of our automotive products. And despite a slowly recovering general economy and a business climate marked by uncertainty, our general engineering products showed full year improvement with 2012 value-added revenue, up approximately 10%. On Slide 8, we show other key consolidated financial metrics for 2012. Adjusted for non-run rate items, consolidated operating income, adjusted net income, and adjusted EPS for all record results for the full year of 2012. As reported, consolidated operating income was $166 million, which included $19 million of non-run rate gains that are shown in detail on Slide 27 and 28. Adjusted consolidated operating income of $147 million for the year was a 71% improvement over 2011, reflecting improved pricing environment, stronger shipments across…

Jack A. Hockema

Management

Thanks, Dan. While we do not expect to repeat of the demand surge that we experienced for aerospace and automotive applications last year, we do expect continued demand strength for these applications in 2013. However, we’re less confident about demand for general engineering and other industrial applications. Looking more specifically at each of the end market segments, commercial airframe build rates are a significant demand driver for our aerospace and high strength products. We expect that similar to 2012, build rates will grow at a double-digit rate in 2013 before slowing down to single-digit growth rates in future years. It bears repeating that demand for our products precedes airframe deliveries by six to 12 months, and while we anticipate that our demand growth will continue to be strong, it will not be quite as vigorous as what we experienced in 2012. With the recent completion of the Phase 4 expansion of our heat treat plate capacity, we’re well positioned to continue to grow our plate shipments as end user demand continues to expand. We’re also well positioned to continue to grow with increasing long-term demand for other high strength products. However, as Dan indicated, we experienced weak demand for these products during the fourth quarter and we expect that this pattern will continue during the early months of 2013. We attribute the short-term weakness to an apparent inventory overhang in the supply chain that may have resulted from an overreaction to the OEM rate readiness initiatives and the double-digit build rate increases. We expect it will take a few more months for the supply chain to come into balance for these products. The long-term outlook for automotive demand growth is bright, although we do not expect to replicate the 17% increase in North American builds in 2012. We do expect…

Jack A. Hockema

Management

Good afternoon, Steve. Steve Levenson – Stifel Nicolaus: Dan mentioned that you’re getting some efficiencies from the increased capacity utilization of the aerospace plate. Could you give us the percentage of capacity which you’re operating right now, and where do you have to be to make a decision on Phase 5 and if you have a clue as to – I’m sorry, an idea of when you might get there? That would be good too. Forgive the wording there, excuse me and I’m looking for the clue.

Jack A. Hockema

Management

We operated last year pretty much at capacity in heat treat plate and we expect the same will be true in 2013. We continue to evaluate when and if to pull the trigger on the Phase 5 expansion. Obviously, we’ve not yet made that decision, the fact that we included it as a potential in this year’s capital spending says that it is a potential that we would pull the trigger this year. But it’s not a certainty that we’ll pull the trigger. Steve Levenson – Stifel Nicolaus: Okay, that’s good. Thank you. That helped a lot. In terms of M&A, you’ve got that nice cash balance, and I know you’re not letting it burn a hole in your pocket. But given what some of the other companies in the space are doing not necessarily companies in the same exact line of business as you, are you looking to add integration where you would go downstream? I don’t think you want to go up stream. But would you go downstream, are you looking for something more adjacent to current operations?

Jack A. Hockema

Management

More likely adjacent – the most significant opportunities in our horizon right now are adjacent. But we have looked at opportunities downstream and would consider those, although it’s more likely it will be adjacent. Steve Levenson – Stifel Nicolaus: Okay. Are there any due diligence or legal expenses included in M&A and related to M&A included in fourth quarter G&A?

Daniel J. Rinkenberger

Management

No. Steve Levenson – Stifel Nicolaus: No, okay. Great, thank you very much.

Operator

Operator

(Operator Instructions) Next up is Timna Tanners of Bank of America Merrill Lynch. Timna Tanners – Bank of America Merrill Lynch: Yeah. Hi, good afternoon, guys, and good morning to you.

Jack A. Hockema

Management

Hi, Timna.

Daniel J. Rinkenberger

Management

Hi, Timna. Timna Tanners – Bank of America Merrill Lynch: So yeah, high quality problem that you have there, it looks like with the cash generation has been at least, you could be financing your growth organically without having done the debt deal you did. So if you could just remind us taking a step back of kind of how you are looking at prioritizing different uses of that cash?

Daniel J. Rinkenberger

Management

Obviously, the debt issuance is something we access when the market was apparently attractive. The idea was that, we do have significant growth opportunities in both organic, but also potential acquisition opportunities. And if we were to prioritize our use of cash in general, it is for growth in the business first with an eye to maintaining the liquidity of the company in all circumstances that we could envision, and also making sure that we’re a liquid in the case of debt maturities that would be coming. And then beyond that, we want to make sure we have ongoing dividends with increasing dividends as EBITDA supports it as we did in the first quarter this last year – of this year. And then finally, if there is excess cash after assessing all those other opportunities, we will return it to shareholders. Timna Tanners – Bank of America Merrill Lynch: Okay, that makes sense. As you look at, you gave a great amount of detail into what you’re seeing in the market. It sounds like there is quite a bit of uncertainties particularly in the general engineering products. What gives you any confidence that that can change as the year goes on? Can you give us a little bit more color as to what your customers are seeing that as it just destocking? What’s the basis of that uncertainty?

Daniel J. Rinkenberger

Management

Well, the uncertainty is the same as the uncertainty in the economy as a whole. And I think you’ve heard that on a lot of other earnings calls as well, we see inconsistency in the order patterns here and we haven’t seen the kind of robust order increases in the first half of the year like we did in the prior three years. But as I said in my comments, frankly I think that’s good news, because I think the cart got ahead of the horse all three years and we’ve been in a boom-bust cycle here. So I’m not sure that this year is much different from the prior three years when manufacturing growth has really been in the 2%, 3%, 4% per year. We may see the same kind of thing as this year unfolds, but if it is stuck in that meager 2%, 3%, 4% range, hopefully it will be more consistent rather than booming in the first half and then everybody destocks and we have to cut way back in our plants in the second half. Timna Tanners – Bank of America Merrill Lynch: That’s a fair point. If I could ask one more, one that – back to my first question, I know you’ve talked about possible M&A and – but with the amount of cash you have and with – still pretty nice NOL value you get, are you concerned that you could be an acquisition candidate, can you remind us about how you think about being approached or your views there?

Jack A. Hockema

Management

I mean, we don’t spend a lot of time thinking about that. We think we have a really good platform here, we think we’ve got great growth opportunities and that’s how we run our business. Timna Tanners – Bank of America Merrill Lynch: Okay. Thank you.

Operator

Operator

Next up, we’ll hear from Phil Gibbs, KeyBanc Capital Markets. Phil Gibbs – KeyBanc Capital Markets: Hey, guys, I’m hopping on the call a little bit late, so I apologize this, the question is already answered. But Jack, relative to how you guys reviewing the world in late October versus what you’re seeing now, did the fourth quarter results met your expectations or they in line with your expectation or if they weren’t, where were the deltas?

Jack A. Hockema

Management

The results were pretty much at the bottom end of what we said on the last call. We said we were going to have a high major maintenance costs, which we did and the revenue in general engineering and automotive came in pretty much towards the bottom end of the range. So we certainly weren’t shocked at what we saw in the fourth quarter. But it was at the low end of what we thought the fourth quarter might look like. Phil Gibbs – KeyBanc Capital Markets: Okay. And did that accelerate as the quarter went on? Did you see more weakness as the quarter went on or was it – were you looking for more of a turnaround in order patterns as the quarter went on?

Jack A. Hockema

Management

Yeah, Phil, I may have even said it on the last call. I say it in the fourth quarter just about every year that I close my eyes and hold my ears when we get to November, because you get around the holidays and you can’t really tell anything from order patterns, it’s crazy. So and frankly, the same holds true in the first few weeks of January. I mean we had people ready to slit their wrists here in the first few days of January, you just can’t tell around the holidays. It’s still been a little sporadic here, although it seems to have picked up here in the last few weeks. But it’s – there’s just a lot of uncertainty right now, and it relates to all of the things we are coming out of Washington and just economy in general. Phil Gibbs – KeyBanc Capital Markets: If I could ask a follow up, as far as the investments that you outlined in your press release, and again, I apologize if you already talked about this. But the upgrade to the caster and the growth spend there, what are you looking to accomplish from a potential cost? Is it a cost saving standpoint, is it just a capacity expansion? How should we think about that?

Jack A. Hockema

Management

Yeah, good question. That did not come up yet, Phil, and I’m glad to ask and giving a chance to elaborate a little bit. In the remarks, I said that it is not part of Phase 5. This is not an expansion of our shipping capacity, but it is a cost reduction and an efficiency initiative. We’re rolling ingot short at Trentwood. So for the past several years, we actually have been purchasing outside ingot and as our volume ramps up, that’s become a larger and larger quantity. So this is really an initiative to put additional rolling ingot capacity in Trentwood that replaces an inefficient value stream purchasing the ingot on the outside. But it also improves Trentwood’s flexibility by shortening the supply chain. So it enables them to react more readily to mix changes and those types of thing. So it’s eminently justified on the cost savings just from producing in-house versus outside, but we also expect that we’ll get additional benefits downstream at Trentwood beyond the cast house. Phil Gibbs – KeyBanc Capital Markets: Do you get the costs savings from that investment this year and if so what’s the pay back?

Jack A. Hockema

Management

No, it doesn’t come on stream until right at the end of the year or early next year, I think it’s actually early next year as I recall. And from a return standpoint, conservatively this project has returns equal to or better than our expansion projects. Phil Gibbs – KeyBanc Capital Markets: All right, thanks a lot. I appreciate it.

Operator

Operator

(Operator Instructions) We’ll next hear from Edward Marshall, Sidoti & Company. Edward Marshall – Sidoti & Company: Hi, guys.

Jack A. Hockema

Management

Hey, Ed. Edward Marshall – Sidoti & Company: So we were talking about Kalamazoo early in 2012 about you’ve seen additional costs savings coming out of that facility. I think it was on the nature of $15 million in EBITDA savings as we move into – that you didn’t get in 2011, that was originally planned for. I’m curious with some of the markets conditions and so forth that you experienced in 2012, I’m wondering if any of that got leaked into 2013, or did you actually realize a good portion of that $15 million in EBITDA?

Jack A. Hockema

Management

Kalamazoo was a significant contributor to the improvement that we saw in 2012 compared to 2011 and we’re on a nice curve of ramping up the performance there. We’re very optimistic that we’ll see continued improvements out of Kalamazoo in 2013 and frankly for several years to come. We think it will be the gift that keeps giving. Edward Marshall – Sidoti & Company: Is it going to be at the same rate, I mean that we saw in 2012, not that I could quantify it based on the details provided, but…?

Jack A. Hockema

Management

Order of magnitude, yes, I mean that’s what the projections are now. We’ll see how well we execute there. But we’re seeing good execution coming out of Kalamazoo, so we’re very optimistic. We’re also in the process of shifting the first tranche of automotive products into Kalamazoo. Some of those will start shipping out of Kalamazoo, I believe in the second quarter and we will be transitioning some of the ABS products in the Kalamazoo qualifying later this year and into next year. So we’ll have a pretty significant migration of good automotive products into Kalamazoo as well over the next year or two. Edward Marshall – Sidoti & Company: I was wondering if could discuss maybe the cadence of your CapEx for the year. You’ve given a wide range about $50 million to $80 million. Should I assume that $30 million variance is Phase 5 or…?

Jack A. Hockema

Management

Yes, so that basically is what it is. Edward Marshall – Sidoti & Company: Okay. So that decision will be made at some point this year. So $50 million, so I would assume the run rate roughly $12.5 million in the first half of the year each quarter. And then stepping up if we see Phase 5 kind of bumping in somewhere throughout the remainder of the year, is that the right way to think about it?

Daniel J. Rinkenberger

Management

It’s probably going to be more back-end loaded. Edward Marshall – Sidoti & Company: Back-end loaded. And as I think about that the casting facility that you’re having and you’re bringing up some downstream capacity and some of the destocking that referred too. Would it surprise you that – if that Phase 5 expansion did slip into 2014?

Daniel J. Rinkenberger

Management

Sure, it could be easily slip into 2014. I mean that’s why we say, we’ll be 50 to 80 this year depending on when and if we decide to pull the trigger on Phase 5. Edward Marshall – Sidoti & Company: Okay.

Daniel J. Rinkenberger

Management

We’ve not yet made that decision. So and we may not make until 2014 or 2015 or 2016. I don’t want to commit to Phase 5, yet, we think it will come at some point, but it may or may not come this year. Edward Marshall – Sidoti & Company: Last question, of the 225 million pounds of aerospace material that you shipped in 2012, how much of that I guess absent general engineering plate and how much of that is heat treat plate?

Jack A. Hockema

Management

Well, we don’t breakout the plate. You’re talking about the total aerospace pounds. Edward Marshall – Sidoti & Company: Yeah.

Jack A. Hockema

Management

We don’t breakout the plate versus other products and never have, actually. Edward Marshall – Sidoti & Company: Yeah, I tried. Thanks. Thanks, guys.

Operator

Operator

(Operator Instructions) And we will take a question from Tony Rizzuto, Dahlman Rose. Tony Rizzuto – Dahlman Rose & Co.: Hi, folks, how are you?

Jack A. Hockema

Management

Good, Tony. We thought you are on vacation there for a minute. Tony Rizzuto – Dahlman Rose & Co.: You did. I was just surveying what the other questions were going to be like today. I’ve got a couple follow-ups here. I wanted to – but you mentioned Jack, major maintenance costs in Q4, I wonder if you could quantify those for us a little bit.

Jack A. Hockema

Management

We talked about this in terms of percentages of the EBITDA margin and I think we said there was a couple percentage points last – would be – expected to be a couple of percentage points in the fourth quarter vis-à-vis the average for the year. I think you came out in that territory. Tony Rizzuto – Dahlman Rose & Co.: Okay. And the aluminum extrusion weakness that that you guys alluded to, is this primarily Alexco and is it at all related to the Boeing 787 or is it more Auto?

Jack A. Hockema

Management

No it’s – the weakness that I talked about really is not just extrusions. It’s all aerospace and high strength products other than plate. And we’ve got – we have some anecdotal evidence some pretty concrete statements that there is excess inventory in certain parts of that supply chain. But that’s really validated by the fact that we’ve seen that across the spectrum. We’re seeing it in the Alexco and the aerospace extrusions, but we’re also seeing it in drawn tube. We’re seeing it in the cold finished bar out of our Tennalum facility and we’ve even seen it in sheet out of Trentwood. So it’s really everything that we supply in aerospace other than plate, where we’re seeing this phenomenon occur, and my hypothesis on this and I’ve had it in my prepared remarks, and I think there is some credibility to this, Keith Harvey and I’ve talked about a lot. There is a lot less discipline and it’s a lot more fragmented supply chain other than plate. The OEMs keep very tight control on plate throughout their supply chain and in fact, a lot of the machine shops and their providers are actually under the umbrella of Boeing and Airbus in terms of their purchases. So the OEMs have strong control and oversight of what happens in plate ordering. But the same is not true in all of these other products. So it’s more of the Wild West out there. And that leads to my hypothesis and we’ve seen this many times in the past that we have the OEMs out there for the last two years beating on all of their suppliers about rate readiness and about the ramp up and we’ve seen a double-digit increase in airframe build rates last year and projected again this year.…

Jack A. Hockema

Management

I don’t know what your definition to medium-term is, but my answer is, yes. I’ll go back to the comment we’ve been making for a while here. We really believe that this platform has the eminent potential to have EBITDA margins in the high 20s, well into the high 20s and value-added revenues well into the high 800s. I don’t think we’re going to see the step change like we saw last year with almost a 20% year-over-year increase in bar as value-added revenue. We think we’re going to see that growth on a more steady basis here over the next few years. But we’re very optimistic that we’re going to see continuing top line growth and continuing margin growth as we move forward over the next few years. Tony Rizzuto – Dahlman Rose & Co.: That’s all I need, Jack. I appreciate that. Thank you for all your comments.

Operator

Operator

And ladies and gentlemen, that does conclude the question-and-answer session. I’ll turn things back over to Jack Hockema for any additional or closing remarks.

Jack A. Hockema

Management

Okay. Well, thanks everyone for joining us on the call today. Good questions to elaborate on some key points here and we look forward to updating you again on our first quarter conference call in April. Thank you.

Operator

Operator

And again, ladies and gentlemen, that does conclude today’s conference. We would like to thank you all for you participation.