Carol L. Roberts
Analyst · Chip Dillon with Vertical Research
Thanks, John, and good morning, everyone. As John just indicated, earnings in the first quarter improved year-over-year on stronger sales, which were primarily associated with the acquisition of Temple-Inland. Despite some of the assignable headwinds that John just described, our free cash flow story remained intact in the quarter and our expectation is that it will continue to accelerate throughout the rest of the year. To that point, cash from operations was negatively impacted by working capital swing and that was primarily associated with higher receivables, which is quite normal in the first quarter given the seasonal higher volume that we saw in March versus December as well as the additional impact of the higher box prices this year. The net impact of that was nearly $200 million of cash consumption, which will largely come back to us over the next couple of quarters. Moving to Slide 7. Relative to our return on invested capital in the quarter, we were flat with last year at just over 8% above -- and that's above our cost of capital. Looking at the EPS bridge from the fourth quarter of '12 to the first quarter of '13, IP posted operating earnings of $0.65 versus $0.69 in the prior quarter. Overall, higher average sales price and mix contributed $0.09 per share and that was primarily driven by Industrial Packaging, but was also impacted by increased export mix in print papers and modestly softer paper selling prices in North America. We saw the expected seasonally weaker volumes across our global operations, $0.05, and higher recycled fiber cost of $0.04 that more than offset the slightly lower annual maintenance outage spending in our core platform businesses. And as John indicated, xpedx earnings fell quarter-over-quarter by $0.02 due to continued weak printing and publishing demand. And finally, also as John stated, our Ilim JV posted a loss on the equity earnings line in the quarter due to a $17 million foreign exchange swing as the dollar strengthened by more than 2% versus the ruble. Going to Slide 9. In terms of downtime in the quarter, the story was largely around planned maintenance outages with nearly 170,000 tons in containerboard in our Industrial Packaging business and another 32,000 tons of paper and pulp combined. In Consumer Packaging, as we previously disclosed, we successfully shut down the paper machine #2 at Augusta at the beginning of March. And in the quarter, that removed 12,000 tons of capacity. And on a quarter average basis, that's 36,000 tons of capacity. So with that closure, we will effectively balance our coated paperboard capacity with our customer's demand. Taking a look at input costs on Slide 10. Costs were up $22 million quarter-over-quarter or $0.04 per share, and our North American Industrial Packaging business absorbed the lion's share of this headwind and it was primarily associated with higher recycled fiber costs, which rose to $150 per ton on average delivered by the time we ended March. Moving onto Industrial Packaging on Slide 11, Industrial Packaging posted what I would call a solid first quarter with operating profits of $369 million. The primary driver was the full realization of the September domestic containerboard and box increase, which added greater than $70 million to the quarter, coupled with higher containerboard export price realizations that added an additional $10 million. So we saw $80 million in higher prices but this was partially offset by a seasonally higher mix of export, which resulted in a net $68 million upside that you see on the bridge for price and mix combined. This was offset by seasonally weaker volumes for us, higher planned and maintenance outages and input costs and an increase in overhead allocation that we assigned to this business. One detailed point on operations and costs, the mill did run better in the quarter, nearly $10 million better and we did see incremental synergies of additional $10 million, but both of these were offset in our earnings by the nonrepeat of a net benefit of $11 million we saw from earthquake insurance proceeds that we received in Europe as well as some other one-offs in the quarter. Overall, I would characterize the market conditions as steady in the second quarter with continued tight supply and demand, although our supply chains operating effectively as we leave the quarter. And as we know, we're moving into a stronger seasonal agricultural mix into the second quarter. Moving to Slide 12. I think this just continues to be an important metric for our business. Even with the incremental outage expense in the quarter, we remained among the top of our industry peers with a 19.2% EBITDA margin in the first quarter of '13 versus 17.3% for the first quarter of last year. It gives me great pleasure taking a look at Slide 13. Just about 1 year since we closed on the acquisition of Temple-Inland to declare that our Industrial Packaging team has crossed the finish line and exceeded our stretch goal of $400 million in run rate synergies in the quarter. Achieving this result involved literally hundreds and hundreds of unique initiatives and efforts really across the entire company and certainly most focused in the Industrial Packaging business. So let me compliment the team for a job well done and just let me add a little bit of additional color. During the last year, we reduced S&A by over $100 million, we leveraged best practices and rebalanced our combined product mix across the mill system to significantly reduce consumption of fiber and raw materials worth over $60 million. We took the tough step and closed 10 box plants, reducing fixed costs and labor worth over $100 million and we did this while continuing to meet our customer's demand. And importantly, as well, we leveraged our consolidated purchasing position across the company to structurally reduce input cost by $45 million. So, all in all, a great effort. Now with that said, the synergies are in the bank, but we're not done. We have significant optimization in front of us for some time given the scale and reach of this combined system. Looking forward, as you can see on Page 14, we have successfully implemented the April containerboard increase and we're implementing the box increase with our customers with expected realization of the box increase to come in -- as it comes in towards the end of the second quarter into the third quarter and fully complete by the fourth. It's important to note that given the required purchases of containerboard associated with the mill divestitures outlined by the DOJ, we will be and are paying higher prices for the board that we buy from these entities in the second quarter on. The exposure to this increased purchase containerboard costs in the second quarter, combined with the normal lag on box price realization, will result in a margin squeeze for the second quarter with the earnings upside to be realized in the third and fourth quarters as we implement the box increases. And just a reminder, the required purchases outlined in these supply agreements will be reduced in a stepwise fashion from the roughly 200,000 tons per quarter that we are doing now to 0 required by the second half of 2015. Moving to Latin America on Slide 15. We closed the purchase of the 75% of Orsa's corrugated packaging unit in the first quarter of January 15, forming Orsa International Paper. We're very pleased with the transition process to date and the integration's going really well. So no surprises here. Now the good news is that the Brazilian corrugated demand continues to grow and Orsa IP outpaced market growth in the quarter with a 5% year-over-year increase in sales. So more to come as the team finalizes and implements its '13 and '14 market synergy and cost savings priorities, but we feel real good about our start down with Orsa IP. Moving onto Consumer Packaging on Slide 16. In Consumer Packaging, the segment improved operating profit quarter-over-quarter on lower planned maintenance outspending. Ivory board prices were up at the Sun JV and an improved mix kept SBS pricing relatively flat in the quarter. Volume was seasonally stronger, but was more than offset by an unplanned reliability issue in January on the digester at our Augusta mill in Georgia and some other efficiency issues early in the quarter, but we did finish very strong in March. And once again, I already mentioned that it should be noted that we did successfully shut down the Augusta 2 machine in the quarter. Slide 17. Important, very important to our business, our backlog of unmade SBS orders like the industry chart that's shown here. We are at the highest level we've seen in a couple of years and we were out 4 to 5 weeks. We see this as an inflection point that it may drive some upside to the relatively weak year-over-year demand comps that we'll see in the coming quarters. Moving to Printing Papers. The Printing Papers segment operating profit improved quarter-over-quarter to $149 million despite modestly lower prices in North America, seasonally higher export mix in Brazil and seasonally slow demand across our global operations, North America, Europe and Brazil. Strong operations supported by energy savings associated with the successful operation of the biomass boiler in Brazil, as well as lower planned maintenance outages drove the upside in the quarter versus the fourth quarter of '12. Looking at Slide 19. Here's just a another great example of how our global Printing Papers segment is truly differentiated from our competitors, both domestic and global. Having operations around the world in both mature and growing markets, we're able to shift supply regionally to continuously upgrade our mix and maximize our capacity utilization. This example is not unique and it's actually embedded in our '13 plan, but I think it highlights how much we can use our footprint to gain an enterprise approach to margin expansion. So let me explain this one. As you see, as demand grows in Latin America, we're able to repatriate exports produced at our mills in Brazil and sell those tons on the continent at significant geographic mix premium versus, in this particular case, Europe. This allows the U.S. to maximize capacity utilization and improve existing export mix by selling A4 cut size in Europe versus, say, lower margin at offset rolls. And finally, the steady supply of imports to Europe of commodity cut size grades enables our European mills to produce and bundle higher-end premium grades for their customers, thus improving margin. So win-win-win and IP realized a $17 million in incremental profit annually on this internal mix upgrade alone. And to see how that plays out, you can see it here in our IP Brazil Printing Papers business that achieved a 30% EBITDA margin in the first quarter of 2013 in what was otherwise a seasonally slow high export mix quarter due to seasonality. The margin expansion achieved in the quarter is structural and highlights the potential of this strategic region. The upside is being driven by excellent execution, lower costs associated with the biomass boiler and improved local pricing. And this is all enabled by our talented team that we have in Brazil. One last slide on Brazil, Slide 21. Here, you can see quarterly energy cost savings in Mogi Guaçu post start-up of their biomass boiler as well as the energy mix that drives these savings. Essentially, the new biomass boiler has reduced consumption of fossil fuel by virtually eliminating the need for high cost gas, replacing it with lower cost sustainable forest biomass. So a real win for the business. Moving on to xpedx. As I shared when speaking to the company earnings bridge earlier, xpedx earnings were down by $9 million versus the fourth quarter on seasonally lower revenue per day. Despite these headwinds, the team remains focused on executing on their controllable cost savings initiatives. Moving to Slide 23. On April 22, we disclosed we were in talks with Unisource Worldwide regarding a business combination between xpedx and Unisource. As we shared, we executed and are working within the terms of an exclusive, nonbinding letter of intent to explore a possible transaction. For the team at IP and throughout xpedx, we see this as a great opportunity to create value for our shareholders and customers. The proposed Reverse Morris Trust transaction would be tax-free to IP and our shareholders and would create a stronger, more competitive distribution company that we believe will have significant merger benefit opportunity. Turning to Page 24. Given the entire process to close could take up to 12 months, we've included an illustrative view of the RMT process to highlight what may be ahead. In step 1, International Paper would spin off xpedx as a subsidiary of IP, place that on the subsidiary and distribute those debt proceeds back to IP in the form of a dividend. In step 2, IP would distribute shares of the xpedx subsidiary to our shareholders. xpedx would become a public company through an IPO and immediately merge with Unisource Worldwide to create the new entity, again building what we believe will be a much stronger company, better equipped to navigate in this space going forward. So as this evolves, we have more to come. And lastly, before I move on to the outlook, I wanted to provide a brief update on the progress being made on the expansion projects at our Ilim JV as outlined on Slide 25. While the second quarter will be the transitional quarter that we've been waiting for, the magnitude of the ramp-up at both Bratsk and Koryazhma will likely lead to start-up costs in the range of $20 million to $30 million on a consolidated basis in the quarter. The good news is that we expect full operational and commercial ramp-up of the pulp line in Bratsk and the paper machine and sheeting operations at Koryazhma over the next 6 to 8 weeks. So looking ahead to the second quarter of '13 on Page 26, we expect higher volumes across our global businesses as we move into a stronger seasonal demand period in North America and Brazil. Like I said earlier, while we will see some containerboard and box price realization in Industrial Packaging, increased prices on the containerboard purchases will partially offset this benefit in the coming quarter. And in Consumer Packaging, we will see some modest board and carton price increase in the quarter as we execute on the previously announced increases. Inputs in the coming quarter will be largely stable other than a continued upward bias for OCC and wood cost pressures that we're seeing in Russia. And relative to planned mill maintenance outages, the second quarter schedule is the heaviest of the year for the company and will drive more than $110 million in incremental expense versus the first quarter. And finally, the Ilim JV expansion project start-up costs, which will hit the equity earnings line will more than offset the nonrepeat negative currency impact that we saw in the first quarter. So with that, now let me turn the call back over to John to summarize and wrap up.