Alan Cole
Analyst · Sidoti & Company
Thank you, Paul, and good morning. We expect that this year will end on a positive note in the upholstery division, and we're pleased at the strides that we've made throughout this year in a tough economy. Our outlook for calendar year 2013 is even better, as we consider the improvements in the economy; growing dealer optimism, as retail activity has picked up in the last several weeks; and our momentum. We have a sense of much more positive momentum heading into next year than we did at this time last year. Certainly, one of our greatest accomplishments so far this year was returning the upholstery segment to operating profitability in the fiscal first quarter after having reported operating losses since the fiscal 2009 second quarter. The upholstery segment reported operating profits of $567,000 and $669,000, respectively, for the 3-month and 9-month periods just ended. As we reported earlier this week in the press release, Bradington-Young's domestic manufacturing has achieved sustained profitability for several months as well as increased sales and order rates. Sam Moore came close to breakeven this quarter as we continue to work through a short-term profit challenge that relates to the most robust incoming order rate at Sam Moore in many years. We've had to significantly ramp up production in response to this brisk demand for our new fully upholstered sofa line, which has entailed higher labor rates and higher costs of goods sold. We do expect to have our income in order rates and production capacity much better aligned by the end of January or the end of our fiscal fourth quarter.
When it comes to our upholstery operations, we evaluate them as 3 distinct business units, Bradington-Young's domestically produced leather line; Seven Seas imported leather, a division of Bradington-Young; and Sam Moore's domestically produced custom fabric upholstery. Taking them one by one, I'll begin with Sam Moore.
Top line momentum is robust, as incoming orders were up year-over-year around 25%. Backlogs are up more than 50% and shipments were up 7.5% at the end of the quarter. So we have the orders, we have the backlogs, it's a matter of ramping up our production to meet the demand. We're making progress and we've expanded our workforce by about 5% to date and anticipate another 5% expansion in the coming months. It will take some time to increase our production efficiencies from those employees recently hired as well as to train the new employees.
We have also invested in technology to increase our production speed and efficiency such as computerized fabric cutting and a frame router system that cuts our plywood frame parts. At Bradington-Young, shipments and orders were up during the third quarter for the domestically produced product line and for the Seven Seas imported leather line. Bradington-Young domestic orders were up nearly 7% and shipments were up 6% at the end of the quarter. Domestic product backlogs were up 54% over 1 year ago at the end of the quarter. From our Seven Seas imported leather line, orders were up also nearly 7% and shipments were up over 12%. Seven Seas' backlog was down in the single digits, which is a positive development, due to a stronger in-stock position and better shipments of Seven Seas products out of the Martinsville distribution center. After the leather raw material price increases we experienced last year and earlier this year, we continue to keep a watch on the leather hide market. Leather prices are still subject to fluctuations as demand in the leather market strengthens. Our margins could be challenged on the import side by overall price increases in China that may occur next year.
Overall, we remain very optimistic about the sales momentum and profitability improvements in the upholstery division as we wind down this year and as we prepare for next.
Now I'm going to turn the call back over to Paul Huckfeldt, who has some detailed comments on our results and an update on our balance sheet.