Mike Petters
Analyst · UBS. Your line is open
Sure. We are 50% structurally complete, if you look in the dry dock you can make out kind of a whole bottom key area of ship, it’s looking like a ship now. We will start building skyline here before too long. In the quarter, you referenced some news. I mean what happened during the quarter is that GAO put out a report, which really compared 79 Kennedy to the Ford in terms of the way the cost was allocated in the shipyard. I think that’s a pretty useful report from the standpoint of saying here is a way to look at what’s happening on Ford – between what happens on Ford and what happens on Kennedy. The fact is that when we went to contract on Kennedy, we took a pretty significant reduction in the man hours between Kennedy and Ford. And we can go and kind of quibble about which hours are in there report or not. But I think it’s useful to think in the main they got that right. There is a pretty significant reduction of man hours between Ford and Kennedy. And I think their perspective was that this is bigger than anything we’ve ever seen in carriers. And we agree in the main, we agree with all of that. It is bigger than anything we’ve ever seen before. We did take that reduction in the target. And now let’s talk about why took that reduction and why we have confidence in what we’re doing. As we went into Ford, we were operating for the first time. We were operating with a digital design and a 3D product model. But it was not complete when we started that ship. As we started the Kennedy, the model was complete. When we started the Ford, as we went through that project, the bill of material because the design wasn’t complete, the bill of material wasn’t complete. And so as we go into Kennedy, not only is the design complete but the bill of material is complete. Those two factors alone will drive reductions in the cost of the program that we think are fairly significant. Beyond that, what’s happening on the ship is that, as you went through the first ship of a class is a prototype. And we talked about how the first production unit is the prototype and how that’s different than a lot of folks who build prototypes and then go to production after they build the prototypes. In this particular case, from the very first-day of cutting the very first purchase order for equipment on the Ford, we began the process of saying how can we do this better. And we collected whether it was in purchasing or in engineering or in manufacturing or in assembly, down in the ship, we collected those lessons learned and we brought those back and we basically tested our labor plan, our production plan, our sourcing plan, and our engineering plan. And where we felt we could make improvements, we incorporated those into the master schedule for the 79. So as you’re going through this and you are going through testing the prototype, the computer tells you as an example of what – of the difference that pops up, the computer will tell you, you need to put a hole in this plate, in this spot. So the craftsman will look at that and say well, okay, but I want to go, check that. And they’re going to go verify it, and they’re going to validate it, and they’re going to look at it three ways to Sunday and say, okay, now I believe that the whole goes in that spot. That’s a kind of stuff that happens on Ford. When you go to Kennedy, the craftsman says, the computer said to put the hole in that spot, I’m going to go put the hole in that spot. I know its right, because it was right on Ford. So we think if there is a lot of that kind of prototype cost that can be shed between in terms of the labor and the man hours that go to into the program. We felt confident enough about that not only to capture it and build the ship that way, but the contract Ford. So where do we stand? So far so good. We’re 50% erect, on the ship. We are beginning the – really cutting the loose the man hours, now. We’ve got a lot of man hours in front of us, but so far so good. We’re basically on track with our plan. And we’re very confident that we have – that we’re going to make a very, very significant labor cost reduction between Kennedy and Ford. And then, we will be talking about that I’m sure every quarter for the next five or six years.