Gustavo Werneck
Analyst · JPMorgan
Thank you. Thank you, Rodrigo, and good afternoon, everyone. I would like to start by welcoming each one of you to this video conference call to announce Gerdau's results for the first quarter of 2022. I hope that you are all well and in good health.
As Rodrigo was saying, also joining me today is our CFO, Rafael Japur, and for both of us, it's always a pleasure to talk to you about our performance and also answer your questions and issues that may arise during our presentation.
I will start by talking about the international scenario, the highlights of the overall results. And right after that, I'll give you more details about the performance of our business operations in this first quarter of 2022.
Next, Japur will share some information about our financial performance. And finally, I will come back to highlight a few points about our ESG agenda. At the end, both of us will be available to talk to you about any points that you may want us to elaborate further.
Now let's move to the next slide. Here, I will start talking about Gerdau's macro environment. The effects of the conflict between Russia and Ukraine and the international scenario began to be experienced more intensively in mid-March. There was a strong increase in spot prices of raw materials, such as coal and alloys and on the energy sector, especially natural gas, which resulted in greater pressure on production costs, as you can see, if you look at the charts on the slide.
In addition, the rearrangement of the international markets amid scenario with supply constraints and rising input prices had an impact on global steel prices, which went up all over the world. We'll continue to monitor the issue closely. But I would like to inform you that our operations were not affected by any kind of disruptions in the supply of raw materials and inputs since we always work with some safety stocks, and we have a very diversified base of supply. Furthermore, I would like to mention that the uncertainties generated during the first quarter around the advent of new variants of COVID-19, especially in the countries in the Americas where we are present, had an impact on consumer behavior.
In Brazil, for instance, retail performance was affected at the beginning of the year. But all of the other concerns about the variance anticipated over the months, ensuring the return of end consumers to the market in early February and March.
On the same note, we continue to monitor the possible effect that were brought about by the recent lockdowns imposed by the Chinese government. These effects may have perhaps a more intense impact on the performance of the world economy in the short and medium term.
Now let's turn to the next slide. Here, I would like to briefly comment on the highlights of our first quarter results. Later on, Japur will give you more details about our financial performance. We ended the first quarter of 2022 with an adjusted EBITDA of BRL 5.8 billion, and an adjusted EBITDA margin of 28.7%, both are record highs for the first quarter. The result, as you will see below, was mostly influenced by high levels of demand for steel coming from the construction and industrial sectors in North America.
Now Gerdau's net income totaled BRL 2.9 billion in the first quarter of this year, which represents an increase of 19% year-on-year. In turn, net sales reached BRL 2.30 billion between January and March, which represents an increase of 24% over the same period of the previous year, with shipments of steel totaling 3.1 million tonnes.
All of these significant results posted by Gerdau this quarter show the company's solid presence in the markets where we operate, which reflects -- it's a reflection of the new geographic positioning, focus on the Americas and the business and cultural transformations that we have been experiencing in recent years.
In this next slide, I will talk about the highlights of each one of our business operations. And also, I'll give you an outlook for the market where Gerdau operates. Now jumping to the next slide, and I will start with North America. Here, I will say that adjusted EBITDA of our North America business operation tripled between January and March and the annual comparison, reaching a record value for the quarter with BRL 2.7 billion, with a record adjusted EBITDA margin of 33%.
I would also like to say that the metal spread remains at a high level, close to all-time historical levels. Shipments remained at high levels in the first quarter as a result of strong demand from the nonresidential construction and manufacturing sectors. The outlook for the second quarter which already began remains very positive, since our backlog of orders in the United States continues to be above historical levels and above the levels seen at the beginning of 2022, equivalent to about 80 days of purchases.
Given this scenario, we continue to operate our plants in the region with capacity utilization levels above 90%. We remain optimistic with the demand for steel in North America, especially when you look at the midterm, especially coming from the construction industry.
Examples that reinforce this positive outlook is the Architectural Billing Index, which is a very important indicator that measures the activity of the nonresidential construction sector in the country and another indicator that we also monitor is the Institute for Supply Management Index, which monitors the performance of the manufacturing sector. Both remained above 50 points between March and April, indicating the continuation of the very sound and strong trajectory recorded over the last few months.
I would also like to say that labor shortage, the inflation rate and all of the logistical challenges that have affected many North American companies remain a point of attention on our part. We also see as positive the recent orientation of the U.S. government to require the projects in the USD 1 trillion infrastructure package used materials produced locally in the country, including steel.
With this backdrop, we will continue to invest in improving the productivity and profitability of our capabilities in North America in order to deliver even more value to our customers. For this year of 2022, I emphasize an investment of about BRL 30 million for the modernization of our melt shop in Whitby in Canada, which will allow us to increase the annual capacity of the plant by 200,000 tonnes, mainly focusing on the production of structural profiles.
Now moving forward to the next slide. I would like to highlight that in light of the record results posted in the first quarter, I think I would like to recall the journey of cultural management transformation that our North American business operation has been going through in recent years. This has ensured us to achieve a better level of productivity and operating excellence of our units.
And by the same token, we are able to expand our portfolio of products offered to Canadian and North American customers, especially in the construction, manufacturing and distribution sectors. We have also designed our production and commercial strategy focused on serving our customers, generating more value for the entire chain in which we are present.
All this transformation is also reflected in the scale of shipments through the digital channels. In this first quarter, we continue to focus on our digital efforts taking advantage of our commercial network and our data-driven culture to improve even more our customers' journey in North America and also contributing to the improvement of their business results. We are also enjoying productivity improvements in our operations as our digital initiatives streamline our business processes and also with that, we're able to make faster decisions in our everyday operation.
We have been striving to empower our teams to identify opportunities and remove potential obstacles in all our operating processes in order to add value to all of our stakeholders, both internal and external.
Now I'll just jump to our next slide, and I will talk about our special steel operation. Well, I would like to highlight our financial results. We, in the first quarter of this year, our EBITDA was higher than the EBITDA of the fourth quarter of last year and also higher than the first quarter of 2021. In the United States, the light vehicles market continues to be impacted by the chip shortage, the regularization of the supply of components previously expected for this year should only occur in 2023 due to the impact of the most recent lockdowns imposed by the Chinese government.
In any case, for 2022, the production of light vehicles in the U.S. should rise about 14.7%, reaching 15.2 million units. The outlook for the heavy vehicle market is more positive, with the production of trucks expected to total 300,000 units this year when compared to 259,000 units of last year. The oil and gas sector should also accelerate its pace of recovery with rig counts reaching an average of 874 in 2021 -- well, 2022 when compared to 603 last year. The special steel market in Brazil has also been impacted by the lack of semiconductors and the low volume of inventories at the OMEs, and as a result, the production of light vehicles in the country dropped 17% in the first quarter. In a year-on-year comparison, according to data from the National Association of Vehicle Manufacturers, ANFAVEA. The forecast for 2022, however, is for a 9% growth in the volume produced according to that same association.
Now speaking about heavy vehicles, the production remained strong with an expected increase of 8% in production. A positive aspects that corroborates with this scenario is the recent signals given by the Brazilian government regarding the implementation of the fleet renewal program, which will encourage the replacement of trucks that are more than 30 years old.
The Agriculture Machinery segment, driven by the expectation of record harvest this year, once again, should also see its production volume reach near historic levels, totaling about 100,000 units in 2022. Moreover, we continue to notice that the consumption of special steels have been influenced by a higher export volume of auto parts and also light vehicles.
Those producers have benefited from opportunities in the global supply chain, which has made their products more competitive in foreign markets. Finally, I would like to point out that the new continuous casting unit at Pindamonhangaba, which is our new continuous casting unit, will be scheduled to start up after a total investment of around BRL 700 million.
This equipment will allow Gerdau to have a more automated process with better yields resulting in the delivery of differentiated products and an even higher level of quality to the demanding markets. The technological upgrade of the unit is also aligned with the future prospects of the increasing use of the -- of what the market calls clean steel, which is a still higher quality with greater inclusion cleanliness.
I'll move now to our next slide. And here, I will talk about the long and flat steel scenario in Brazil, whose performance in the first quarter reflects a period of transition and accommodation of steel demand in the different sectors in which we operate. However, this accommodation is at very healthy levels when we look at the past years. Also, excluding the effects of replacement and inventory building that we saw throughout 2021, the real demand for 2022 is similar to the volumes that we experienced in the second half of last year and about 25% higher than the average that we had in 2019 and 2020.
Therefore, we anticipate up to 4% year-on-year growth in actual demand in 2022. Demand for steel from the construction sector remains at a high level. And I'll elaborate more about this subject during the Q&A session. The inventory of real estate is a normalized level for approximately 11 months according to Secovi, São Paulo, and the forecast is that 2022 will be the second best historical year in property launching according to the Brazilian Association of Real Estate Credit and Savings.
Another example that makes us confident is the number of active construction sites in Brazil, which continues to grow. And in April, it reached its highest number in the past 15 years. Retail sales have stabilized at high levels after the uncertainties experienced at the beginning of the year due to the new COVID-19 variants, as I said at the beginning.
These concerns have been dissipated over the past 2 months. In this regard, we continue to strengthen our sales channels, increasingly focus on providing the best possible experience to our customers. In this first quarter of 2022, there was a record number of customers placing order using our digital channels with an increase of 7 percentage points when compared to the same period of 2021. In addition, we recorded a high level of adoption with more than 80% of our customers using at least one of our digital channels. I also stress the gradual resumption of investments in infrastructure. There is a robust active calendar of highway projects and auctions.
In April alone, 3 state projects were announced, involving investments of around BRL 11 billion. Also positive is the progress of the federal government called Pro-Trilhos, which foresees investments of over BRL 200 billion for the construction of 19,000 kilometers of new railroads in 10 years. Also, we see high demand for steel from the industrial sector, driven by agri business, capital goods, machinery and equipment, road implements and energy as well. The oil and gas sector, for instance, should invest more than BRL 13 billion in 2022 and another BRL 20 billion in 2023, according to IBP, which is a Brazilian Institute of Oil and Gas.
Furthermore, I would like to point out that we are moving forward with the already announced investment of about BRL 1 billion for the expansion of the coiled hot-rolled strips capacity in the Ouro Branco unit in Minas Gerais. And as of 2024, the annual coil production in Ouro Branco will be increased by 250,000 tonnes which will allow us to deliver steel with increasingly higher added value to our customers, reinforcing our performance in the flat steel market in the country.
Now I'll move to our next slide when I will briefly talk about South America. In Argentina, demand for steel coming from the construction and agri business sectors remain strong, which have boosted sales in the local market. The Argentine construction sector grew almost 31% in 2021 year-on-year according to numbers recently disclosed by INDEC, the Statistics Institute of Argentina.
For 2022, the outlook indicates that the construction activity will remain at a high level, the same scenario, very similar to the one in Uruguay. In Peru, Demand for steel continues at good levels, boosted by the construction industry, despite the impact of the recent logistics strike and also political uncertainties that are still in place in Peru for quite some time.
Therefore, we continue to have a positive outlook for this business operation. And more recently, we just announced an investment for the expansion of the rolling mill capacity for the production of pipes in the unit in Peru, and the estimate of the Central Bank of that country estimates that GDP will grow at about 2% in 2022. Well, this is just a general overview of our operations. And certainly, we can get into more details during our Q&A session.
Now I'll turn the floor over to Japur, who is just sitting next to me, and he will -- and then after his presentation, I will talk about ESG strategy, and then we will go to the Q&A session. So Japur, the floor is yours.