Steve Reeves
Analyst · Brian Uhlmer with Global Hunter
Johnna, thank you. In general, North American drilling activity continues to provide a constructive backdrop for Flotek's portfolio of oilfield technologies. While natural gas prices remain challenged, strength in liquids prices continue to provide new opportunities for growth. Our continued focus on developing a more balanced portfolio of oilfield technologies positively impact both liquids, while natural gas projects continues to yield positive results.
Nearly 3 quarters of our revenue is now associated with liquids-related initiatives compared to nearly the opposite just 2 years ago. Indeed, Flotek's research and market initiatives have created a company that is truly hydrocarbon agnostic. Our products are equally effective from working in concert with natural gas, natural gas liquids or oil exploration, development and production.
As discussed previously, while pricing improvement typically lags in the early stages of recovery, 2011 did provide opportunities to push price consistent with our ability to add value to our customers. While we are carefully watching evolving dynamics in the oilfield, we remain optimistic about our ability to maintain and expand margins in 2012.
Chemical's 2011 revenues totaled $140.8 million, an increase of $74.7 million or 113% compared to $66.1 million in 2010, due to increased oil-directed and liquid-rich natural gas drilling activity, driven by increased global crude oil prices and stabilized liquid-rich natural gas prices.
Strategic adaptation of proprietary natural-gas-effective Complex Nano-Fluid microemulsions to oil-effective Complex Nano-Fluid microemulsifiers, in conjunction with new and increased existing customer demand, domestic and international market penetration and industry growth, particularly within the Bakken and Niobrara shale plays, contributed to the period-over-period increase in revenue.
Chemical's 2011 gross margin increased $26.9 million or 91.5%, yet declined 4.4% as a percentage of revenue as compared to 2010. The period-over-period increased gross margin is primarily attributable to increased pricing instituted in June of 2011, combined with increased domestic and international market product penetration. The year-over-year decline in the gross margin as a percentage of revenue is attributable to increased raw material costs due to supply shortages in 2011, customer demand shifts to lower margin products, increased transportation expense and increased international storage facility fees.
The company's decision to expand the breadth of the suite of chemical offerings, combined with newly developed products in 2011 tailored to customer specifications, resulted in lower margins due to increased raw material costs and competitive pricing constraints. However, we believe this initiative will lead to long-term customer relationships, sales gains and, ultimately, stronger margins.
One hallmark of our present and future success in our chemical segment is our commitment to research and development. Our team of scientists has worked diligently to be responsive to client requests for new products and new applications of existing products resulting in innovations that have instantly become top industry performers, including cross-linkers, friction reducers, shale inhibitors and new Complex Nano-Fluid formulation that address specific shale dynamics.
The impact of the R&D and innovation efforts is best illustrated by the fact that 6 of the top 10 chemical revenue producers were not on Flotek's product list in the first half of 2010.
The company has also worked to diversify its customer base with a focus on both integrated service companies as well as exploration and production companies, the principal end-user beneficiaries of many of our chemistries. New marketing strategies and an improved technical sales force has brought meaningful success in these initiatives.
In addition, Flotek's international initiatives are showing signs of meaningful success. In addition to early success in Poland, Turkey and other unconventional plays, the company's chemicals are gaining acceptance in Russia, the Middle East, Central and South America. Flotek expects its first commercial shipment to depart for Russia in the coming weeks.
Finally, Flotek positioned itself for future growth by investing in expansion of its Marlow, Oklahoma, production facilities in 2011, without any disruption of existing activity or production. In addition to creating a larger and more efficient production facility, the company also acquired acreage for future growth.
In addition to traditional applications of our suite of Complex Nano-Fluids, our direct marketing efforts have identified other potential product applications, which could result in meaningful future opportunities for Flotek. As discussed in the past, the interest in the application of C&S in Enhanced Oil Recovery is growing. The volume of surfactants used in Enhanced Oil Recovery dwarfs most of other applications, making it a proprietary market for Flotek. While still in the early stages of development, our Complex Nano-Fluids appear right for effective use in EOR.
Drilling revenue for the year ended December 31, 2011, totaled $102.5 million, an increase of $36.7 million or 55.8% compared to $65.8 million for the year ended December 31, 2010. The favorable variance resulted from domestic and international market share growth with both new and existing customers, changing customer product mix demands, increased rig count, increased lost-in-hole revenue, favorable crude oil commodity prices, new product development, specialized customer demand for existing product adaptation, continued cross-segment sales marketing efforts, sales force revitalization and competitive pricing relief.
Drilling's 2011 gross margin increased $24 million or 129.6% relative to 2010, driven by increased product, rental and service prices, product mix shift to higher-margin products and continued cost containment. Efforts to market higher-margin motors within targeted market growth areas also contributed to the period-over-period increase. Gross margins as a percentage of revenue increased 13.7%, from 28.9% to 42.6% in 2011 versus 2010, respectively.
2011 drilling revenue increased 55.8% compared to 2010, with only a 20.5% increase in associated cost of revenue due to continued cost containment efforts and focus on operational efficiency.
In the Drilling Products segment, Teledrift and Cavo drilling motors continue to lead the way. The company's Teledrift segment continues to dominate the vertical measurement-while-drilling business. Two of Flotek's MWD offerings, ProDrift and ProShot, posted exceptional growth on an absolute basis as well as on a revenue-per-job basis. ProDrift revenue per job increased 28.2% in 2011 when compared to 2010, and the average ProShot ticket increased 22.6% from 2010 levels.
Overall, Teledrift continues to dominate the MWD market in the Permian Basin and continues to post significant growth in several other domestic basins. Teledrift is also growing internationally with recent interest and deliveries into South America as well as the former Soviet Union.
Looking toward the future, Flotek has developed a number of enhancements to its Teledrift line of products, including wireless reading technologies that will allow the review of Teledrift positioning results nearly anywhere a wireless signal is available.
The company's Cavo drilling motors business is also continuing to grow on the back of solid performance improvement, making Flotek motors the first choice among many operators in demanding shale applications like the Bakken and Niobrara. Better performance led to better pricing in 2011, and the company expects to sustain pricing gains in 2012.
While Drilling Products segment revenue growth was company-wide during 2011, the Southern region posted extraordinary results with revenue growth up 49% when compared to 2010, and an increase in revenue per rig of over 22% compared to 2010 levels.
Artificial Lift revenue increased $0.4 million to $15.5 million in 2011 from $15.1 million in 2010, primarily due to $3.1 million of incremental year-over-year international revenue, tempered with softened unit installation activity due to lower than expected 2011 natural gas prices as compared to 2010. The company anticipates international product sales activity will continue to be significant for the first 6 months of 2012.
Artificial Lift's gross margin increased $1.4 million, or 28.9%, to $6.1 million in 2011 from $4.7 million in 2010 due to greater than average margins realized on international product sales, which were partially offset by increased replacement inventory costs and the inability to pass incremental price increases on to certain customers due to industry pricing constraints.
While the company's Artificial Lift segment posted modest year-over-year growth, depressed natural gas prices created a difficult operating environment for our Powder River Basin-focused coal bed methane production system. Nonetheless, a focus on exceptional service and aggressive marketing helped the business perform above 2010 levels.
In addition, as a result of Flotek's relationships and superior service, the company has been asked to install lift systems into a group of oil-producing wells in both Uinta and San Juan basins. As a result, the company is beginning to market its artificial lift system into liquid-rich plays with early signs of success. In addition, Flotek has been asked to bid on international lift projects that may provide additional diversification of the Artificial Lift segment in 2012 and beyond. Combined with the company's Petrovalve sales into Venezuela in late 2011 and continuing into 2012, Flotek continues to be proactive in seeking opportunities to expand the Artificial Lift business with only modest initial capital investment.
While Flotek's business remained weighted in North American drilling markets, we continue to make significant improvement in key international arenas and believe that international opportunities will be a key of Flotek's growth in the coming year. While small in the scope of Flotek's overall profile, revenues attributable to international activity in 2011 were approximately $36.5 million, an increase of $16.8 million or 85% compared to $19.7 million in revenue generated from international activity in 2010. While results will remain somewhat lumpy as we establish new international beachheads, we believe dynamic growth is possible in the coming quarters.
We're excited about the opportunities in front of us in 2012. While we will remain vigilant in our careful watch of commodity prices and drilling activity, we believe we are well positioned to gain market share, while at the same time improve margin through select pricing power and better operating efficiency. In addition, we will continue to focus on smart international growth that should provide additional opportunities for revenue and profit growth.
On a personal note, congratulations are in order for John Chisholm who, earlier this week, added Chief Executive Officer to his role at Flotek. The Board of Directors approved the promotion which, and I speak for your entire leadership team, is well deserved. John, we are proud to work alongside you, and look forward to your leadership as we reach even further in 2012.
With that, I'd like to turn the call back to John Chisholm.