Mark R. Widmar
Analyst · Lazard
Okay. Thanks, Jim, and good afternoon. Starting with operations on Slide 11. In Q3, we produced 490 megawatts, up 33% from Q2. This equates to running our factories at 83% of their capacity, up from 63% in Q2. As mentioned in the second quarter call, this plant increase was in response to stronger demand, in addition the high-utilization rate was partially driven by the benefit of completed upgrades on various lines in Perrysburg and Malaysia. During Q4, we plan to run our plants at approximately 90% to 95% capacity utilization, thus continuing to minimize underutilization headwinds. Note as previously announced, the Frankfurt Oder manufacturing facility will continue production until the end of this year and then it will be shut down permanently. Model manufacturing cost per watt in the third quarter, excluding our German plant, was $0.67. On a comparable basis, module manufacturing cost per watt was down $0.05 quarter-over-quarter. This sequential decrease is primarily due to the lower plant underutilization cost and higher module efficiency. Had our plants operated at a full production for the entire quarter, our module manufacturing cost per watt would have been $0.64. Assuming full utilization under our best plant is manufacturing modules at a cost of $0.62 per plant, which on the year-on-year basis is $0.10 lower. As we exit the year, our consolidated manufacturing cost and our best line cost per watt are forecasted to be $0.64 and $0.61, respectively. This is $0.01 lower than our previous estimate for our consolidated cost per watt and $0.02 better than our previous estimate for our best line cost per watt. The average line conversion efficiency of our module was 12.7% in the third quarter, which is up 0.9 percentage points year-over-year and up 0.1 percentage point quarter-over-quarter. We achieved this average efficiency 1 quarter sooner than planned. As of the end of October, our best line is currently producing an average module efficiency of 13.2%. When this module efficiency gets combined with our lowest cost manufacturing plant, the module cost per watt would be $0.59. We believe this best represents the current operational entitlement of our module cost profile. As we assimilate learnings and assuming full utilization, from our best cost line and our best efficiency line across our manufacturing portfolio, we expect to drive consolidated manufacturing cost per watt to below $0.60 in late 2013. Note as previously communicated, this cost includes warranty, freight and end-of-life costs associated with the module. Slide 12 highlights the meaningful cost reduction and efficiency improvements, we continue to make year-over-year from both the consolidated perspective as well as the best plant. Our full year 2012 forecasted cost per watt, excluding Frankfurt Oder, is expected to between $0.68 and $0.70 per watt. Our best plant between $0.63 and $0.64. Regarding efficiency, we expect to exit 2012 at a consolidated efficiency of 12.8%. Moving on to the P&L portion of the presentation on Slide 13. Net sales for the third quarter were $839 million, down from $957 million last quarter. The decrease in net sales was primarily due to project-specific decreases, including Silver State North which was completed in the second quarter and reduced construction activity at Agua Caliente consistent with the company's planned construction schedule. The decrease was partially offset by initial revenue recognition for Topaz which began in late 2011. Initial revenue recognition was met in Q3, one quarter earlier than had planned. But the Topaz forecast for the full year is unchanged. However, sequentially, we anticipate Topaz's revenue in Q4 to be higher than the Q3 revenue. Our solar power systems revenue, which includes both our EPC revenue and solar modules used in the systems business, increased from 86% of sales in the second quarter to 95% of sales in the third quarter. Gross margin in Q3 was 28.4%, up 2.9 percentage points from the prior quarter. The gross margin improvement is mainly reflective of higher production volumes, resulting in lower underutilization charges and a favorable systems business project mix. Third quarter gross margin included $15.8 million in product warranty charges in excess of our normal warranty accrual. More specifically to this charge, as disclosed in early October, we identified a workmanship issue affecting a limited number of solar modules manufactured from October 2008 to June of 2009. A small portion of the modules manufactured during that time used a new adhesive material and process to attach the core plate or junction box to the module, which we determined may not adhere securely over time. We know the serial numbers of the affected modules and are proactively contacting system owners to repair or replace the 232,000 affected modules in a manner consistent with our workmanship warranty. For roof-mounted systems, we will also remove and replace the affected modules at no cost to the system owner, which is above and beyond our standard workmanship warranty. Operating expenses were up $28 million quarter-over-quarter to $132 million as Q2 benefited from a stock-based compensation credit associated with a change in our estimated forfeiture rate per share-based compensation awards. Q3 operating expenses were also unfavorably impacted by a onetime impairment charge of $4 million related to certain IT systems, and restructuring charges of $24.2 million. We expect fourth quarter operating expenses, excluding restructuring charges, to be approximately $102 million and the end of year normalized exit rate to be less than $100 million per quarter, excluding start-ups. When we announced our restructuring, we said that we anticipated up to $510 million of related charges. Year-to-date, we have incurred $440 million of restructuring charges. And for the fourth quarter of 2012, we expect additional restructuring charges of $20 million to $25 million. This will result in a full year charge consistent with our April 17 announcement. The balance of the total anticipated program charges are estimated to be incurred in 2013. We expect these initiatives to reduce our ongoing annualized costs by between $100 million to $120 million, split approximately equally between cost of goods sold and SG&A. On a reported basis, the third quarter 2012 operating income was $107 million compared to operating income of $140 million in the second quarter of 2012. Excluding restructuring and manufacturing excursion costs in excess of normal warranty, our second quarter operating income was $172 million. And the third quarter operating income, excluding restructuring, was $130 million. The operating income decline was primarily reflective of the lower revenue in Q3. The third quarter GAAP net income was $88 million or $1 per share versus $1.27 pressure for the second quarter. On a non-GAAP basis, excluding restructuring charges of $0.27 EPS impact, our third quarter net income per share was $1.27, which compares to $1.65 in the second quarter on a comparable basis. The complete reconciliation of GAAP to non-GAAP numbers can be found at the back of the presentation. Turning to Slide 14. I'll review the balance sheet and cash flow summary. Cash and marketable securities were $717 million, down slightly from $740 million at the end of last quarter. Accounts receivable trade balances increased by $324 million quarter-over-quarter due to outstanding invoices related to AVSR and Topaz and higher shipments of third-party module customers. Note, AVSR and Topaz amounts were collected in October. Our unbilled accounts receivables decreased by $37 million due to amounts billed for the Agua Caliente project. Inventory, including balance of systems, decreased $71 million, primarily due to higher module shipments to third parties and increased system project installation of balance of system components. Project assets increased by $91 million as construction activity ramped for our Amherstburg, Belmont, Walpole and Maryland Solar Projects. Deferred project costs increased by $68 million, primarily due to continued ramp of construction at Desert Sunlight, partially offset by initial revenue recognition at Topaz. As a reminder, when a sale of the project -- when we sell a project, the project assets turn either into cost of goods sold or deferred project costs, depending on whether all the applicable revenue recognition criteria have been met. To date, we have not recognized any revenue on Desert Sunlight because all the revenue recognition criteria have not yet been met. However, we are receiving cash payments for this project as milestones are achieved. Our debt increased slightly to $530 million versus $519 million at the end of the prior quarter. Operating cash flow for the quarter was $22 million, and free cash flow was negative $40 million. Year-to-date, we have generated operating cash flow of $435 million. Excluding LPM and restructuring activity, year-to-date operating cash flow is approximately $0.5 billion. We spent $57 million for capital expenditures, a decrease of $100 million from the last quarter. This expected decrease is reflective of continued capital commitments -- completed capital commitments related to previously planned capacity expansion. Depreciation was $66 million compared to $64 million last quarter. This brings me to our updated guidance for 2012, starting with the assumptions behind our guidance as shown on Slide 15. The expected 2012 demand is approximately 1.9 gigawatts DC. We are updating our average module manufacturing cost range to $0.68 to $0.70 from $0.70 to $0.72 per watt in 2012, largely due to improved factory utilization. Our expectation for average module efficiency is between 12.6% and 12.7%. We expect our effective tax rate to be in the range of 15% to 17%, excluding the impact of restructuring and the manufacturing excursion charges which is unchanged from our prior guidance. Now turning to Slide 16. First Solar is updating 2012 guidance as follows: We expect net sales of $3.5 billion to $3.8 billion compared to prior guidance of $3.6 billion to $3.9 billion. As Jim mentioned, we have had several construction sites and corresponding supply chains impacted by the devastation of Hurricane Sandy, and we're assessing the impact and related impact to the projects. In our prior guidance, we had anticipated that these projects would achieve substantial completion and financial close in mid-to-late December. While we have not been able to completely assess the scheduled impact of each project, it is clear that there will be an adverse impact. To accommodate for this timing risk, we have reduced slightly our full year net sales forecast. We would emphasize that this change is merely an issue of timing, which if we're unable to recover on the scheduled impact, we'll move revenue recognition from 2012 into early Q1 2013. We are narrowing the guidance for earnings per fully diluted share to $4.40 to $4.70 compared to prior guidance of $4.20 to $4.70, in each case excluding the charges related to restructuring and manufacturing excursion. The narrowing or the range and consequentially higher midpoint is primarily attributed to our lower full year average manufacturing cost per watt range of $0.68 to $0.70 highlighted in previous slide. The cost improvement stems from better overall plant utilization. Operating cash flows are now expected to be between $650 million and $850 million compared to our prior guidance of $850 million to $950 million. The financial closings and therefore cash receipts associated with the projects risking slipping into the first quarter of 2013 are scheduled to occur after the project achieved substantial completion. We will update our guidance range to accommodate for the potential project delays that may push certain cash receipts into early Q1. Please note as a reminder, operating cash flow guidance includes the impact of cash outlays associated with the announced restructuring activities and manufacturing excursion remediation. Excluding the full year cash outlays associated with these activities, 2012 operating cash flow would be approximately $150 million higher. We are maintaining our 2012 CapEx guidance. As we mentioned earlier in the call, we expect to incur between $20 million and $25 million in restructuring charges in Q4, which will result in full year charges consistent with our April 17 announcement. Now as it relates to guidance relative to 2013, please note that we will announce our full year 2013 guidance in conjunction with our full year 2007 earnings call in February. While we have approximately 90% of our first-half 2013 plant supply already booked, given the timing of projects in our systems business and booking activity for the second half of 2013, we believe we'll be able to provide a higher-quality guidance on our earnings call in February. Now moving to Slide 17, I'd like to summarize the progress this quarter. We continue to execute on our long-term strategy and expand our global presence with the addition of multiple geographies to our portfolio of sustainable markets. Our R&D team is driving fundamental technology investments with the objective of improving our convergence efficiency and cost roadmaps and accelerate their achievement. In addition to module performance enhancements, cost reductions and our vertically integrated offering, we're increasing differentiation of our offering through grid management technology that is difficult to replicate. We continue to have one of the strongest balance sheets in the industry, and our cash position is expected to increase in Q4 as receipts from several projects are realized. Based on year-to-date performance and expected Q4 execution plans, we're increasing the lower end of our 2012 non-GAAP EPS guidance to $4.40. With this, we conclude our prepared remarks and open the call for questions. Operator?