Mark R. Widmar
Analyst · Deutsche Bank
Thanks, Mike, and good afternoon. Starting with operations on Slide 18, in Q1, we ran our plants at approximately 85% of capacity, producing 504 megawatts, down 7% quarter-over-quarter. In order to meet our goals to better align supply with market demand, we suspended 4 production lines in Frankfurt-Oder for the month of March. In addition, we did not run production during the Q1 Malaysian holiday period as we have historically. Finally, in support of our efficiency roadmap, we idled and upgraded lines in Perrysburg and Malaysia. The average line conversion efficiency for our modules was 12.4% in the first quarter, which is up 0.7 percentage points year-over-year and up 0.2 percentage points quarter-over-quarter. Note, the year-on-year average module efficiency improvement has helped reduce the standard installed system costs by approximately $0.08 to $0.10 per watt. Our best plants improved to 12.9%, which is up from 12.6% last quarter. We continue to make progress on our technology roadmap as the average line conversion efficiency for the second quarter today is 12.5%, up 0.1 percentage points over the first quarter. And the current efficiency rate of our modules produced in our best line is 13.1%. Module manufacturing cost per watt for the first quarter was $0.73, which is unchanged quarter-over-quarter. The cost includes the $0.03 headwind from plant underutilization and factory downtime. Had our plants run at full utilization, our module manufacturing costs per watt would've been $0.70 per watt or $0.02 below Q4 on a comparable basis. Our best plant is manufacturing modules at a cost of $0.66 per watt, excluding underutilization. The restructuring actions we have announced on April 17 will help improve the plant utilization rate going forward and reduce the underutilization estimate on our cost per watt basis. Moving to Slide 19, we show our updated view of available capacity and anticipated production utilization. This updated slide no longer includes our manufacturing facility in Frankfurt-Oder and reflects 20 production lines in operation in Malaysia and 4 in Perrysburg, Ohio. As previously announced, we expect our modular production to be between 1.4 gigawatts and 1.7 gigawatts in 2012. Turning to our Systems business, we continue to have a robust, active list of projects that we are bidding on. In the first quarter of 2012, for example, we added 20 megawatts AC for a project in Maryland via an acquisition. We also added 26 megawatt AC for the Avra Valley project located near Tucson, Arizona, which we are building for NRG. We continue to make progress on other projects in our pipeline. In March, Enbridge acquired our 50-megawatt AC Silver State North projects in Nevada and NextEra completed the acquisition of the 40-megawatt AC St. Clair project in Canada. In April, Exelon received the first funding from the DOE to finance the 230-megawatt AC Antelope Valley project in L.A. County, which eliminates the risks that we might need to repurchase that project. Also in April, Tenaska completed the financing for its 130-megawatt AC Imperial Solar Energy Center and we have final notice to proceed on construction there. Lastly, NRG in MidAmerican celebrated Agua Caliente's first 100 megawatts being delivered to the grid, making it North America's largest PV plant in operation. Today, MidAmerican and First Solar held a groundbreaking celebration at Topaz, marking start of major construction at the site. These milestones demonstrate that many of the world's most sophisticated, renewable energy investors continue to invest in projects using our technology which is being deployed in some of the largest sites in the world with the toughest desert conditions. Moving on to the P&L portion of the presentation on Slide 20. Net sales for the first quarter were $497 million, down from $660 million last quarter. The decrease was primarily due to reduction in module volume for both third party and system business sales, offset by an increase in EPC revenues. Our EPC revenue mix increased from 30% of total net sales in the fourth quarter to 53% of net sales in the first quarter. Our solar power systems revenue, which includes both our EPC revenue and solar modules used in the Systems business, increased from 64% of sales in the fourth quarter to 86% of sales in the first quarter. Aggregate module ASPs decreased 13% quarter-over-quarter. Module ASPs in the Systems business decreased 27% sequentially, whereas third-party module ASPs declined 12%. The decline in third-party module ASPs quarter-over-quarter was primarily the result of some favorable legacy pricing from our existing module supply agreements declining in 2012 to reflect current market conditions. On a year-over-year basis, module ASPs in the Systems business increased 24%, whereas third-party ASPs declined 32%. Given current market conditions, we would expect the third-party module ASPs to continue to climb throughout the year. Slide 21 provides a list of nonrecurring charges we are taking in the first quarter. The first quarter was impacted by pretax charges consisting of: $43 million related to our previously announced 2008, 2009 manufacturing excursion, of which $27 million affects cost of goods sold; and $401 million for restructuring, which includes approximately $270 million related to the April 17 restructuring announcement and $130 million related to asset impairments and other related charges, including those for discontinued work, our proposed plant in Vietnam as highlighted in our 2011 10-K. The charge for the manufacturing excursion relates to claims we had not processed by year end, which we had previously estimated could cost up to $44 million if they all require remediation. We have now processed all the claims, and based on our completed analysis, we have accrued an additional $31 million to remediate those claims. The remaining manufacturing excursion charge of $12 million related to a change in estimate associated with our power loss compensation and the recovery value of the refurbished modules were claimed through remediation. Regarding restructuring actions, upon completion of these initiatives, we will reduce our ongoing annualized cost by between $100 million to $120 million, post 2012. So it'll be clearly between cost of goods sold and SG&A. For 2012, we expect these initiatives will reduce our cost of goods sold and SG&A by between $30 million to $60 million. Gross margin in Q1 was 15.4%, down 5.5 percentage points from the prior quarter. Excluding nonrecurring charges in the fourth quarter of 2011 and those in the first quarter of 2012, on a comparable basis, gross margin were 40.9% and 20.9%, respectively. The gross margin decline was reflective of lower sales volume, lower ASPs, inventory write-downs and the Systems business project sales mix. Operating expenses were down $90.4 million quarter-over-quarter to $533 million. Operating expenses in the fourth quarter of 2011 were impacted by a series of nonrecurring charges, including goodwill impairment, manufacturing excursion-related charges and restructuring charges. Similarly, operating expenses in the first quarter of 2012 were impacted by restructuring and manufacturing excursion-related charges. Excluding these charges in the fourth quarter 2011 and those in the first quarter of 2012, on a comparable basis, operating expenses were $138 million and $116 million, respectively, or 16% lower in the first quarter of 2012. We anticipate that operating expenses will trend downward throughout the year as savings associated with our recently announced restructuring actions are operationalized, partially offset by investments managed to enable growth in sustainable markets. As we exit 2012, we anticipate our operating expense quarterly run rate will be less than $100 million. On a reported basis, including the impact of nonrecurring items, the first quarter 2012 operating loss was $456.3 million compared to an operating loss of $485.3 million in the fourth quarter of 2011. Slide 21 presents the walk of our GAAP EPS to our non-GAAP EPS, which excludes the impact of nonrecurring items for Q1 2012. First quarter net loss was $449.4 million or $5.20 per share. Before the charges, highlighted on this slide, the first quarter net loss was $6.7 million or $0.08 per share. The complete reconciliation of GAAP to non-GAAP numbers can be found at the back of the presentation. As the Systems business mix increases, our quarterly results may be more lumpy, which is primarily driven by the timing of project revenue recognition. For example, even though Silver State North was sold in Q1, revenue for this project will not be recognized until substantial completion is achieved in Q2. Also in Q2, we anticipate to begin recognizing revenue for AVSR as Exelon's ownership of the project has been finalized with the first advance of the loan guarantee by the U.S. Department of Energy. With the revenue and associated gross margin for these projects, we anticipate our results sequentially will improve significantly. Turning to Slide 22. I'll review the balance sheet and the cash flow summary. Cash and marketable securities were $750 million, down $38 million from $788 million at the end of last year. Accounts receivable trade balances increased slightly quarter-over-quarter, and our unbilled accounts receivable increased by $18 million quarter-over-quarter due to increase in unbilled revenues at Agua Caliente and St. Clair. Our unbilled accounts receivables have increased significantly since the first quarter of 2011. We have taken actions to reduce the unbilled accounts receivable by better aligning our project construction build to the underlying contract and milestones. In addition, we successfully negotiated a change to the Agua Caliente milestone payment schedule, given the significant progress we have made and collected nearly $200 million of the unbilled accounts receivable since quarter end. Inventories increased due to higher inventory of our Systems businesses to support increased project activity, both for modules and balance of systems, and third-party module demand that may [ph] will occur third-party module demand as we did not go through our Q1 production. Project assets decreased as we recognized the sale of St. Clair to NextEra, and Silver State North to Enbridge. Deferred project cost increased as we constructed projects we had sold, although funds for which we cannot recognize revenue yet. As a reminder, when a project sells, the project assets turn either into revenue or deferred project cost, depending on whether all applicable revenue recognition criteria have been met. Our debt level increased by $201 million from the end of last year, primarily to fund working capital increases in our Systems business as certain projects anticipated to close were pushed out of the quarter, and we made our annual module EOL, end of life funding in Q1. As announced on April 5, the AVSR received a first advance of a loan guarantee by the U.S. Department of Energy finalizing Exelon's ownership of the project. We used these funds and other sources to repay $200 million of the revolver since quarter end. Also as previously announced, we voluntarily repaid the entire outstanding balance under our Germany credit facility. These payments had reduced our end-of-quarter outstanding debt by $342 million or approximately 40%. Operating cash flows for the quarter were negative $16.1 million and free cash flow was negative $212 million. We spent $125 million for capital expenditures, up $7 million from last quarter. As we complete capital commitments related to previously planned capacity expansions, we anticipate capital expenditures to decline in the second half of this year. Depreciation was $72.7 million compared to $67.9 million last quarter. First Solar is in a strong financial position to navigate the current market turbulence. However, we recognize the market has changed rapidly and failing to adapt to this new reality would have serious financial repercussions. Also, and we feel the restructuring initiatives we have taken in recent months to enhance our balance sheet, and we have the financial wherewithal to undertake those restructuring initiatives. We will be constructing a project in our project pipeline over the next several years, which will provide a buffer against demand fluctuations in the market and the restructuring initiatives will further conserve our resources as we develop new sustainable markets. This brings me to our updated guidance for 2012, starting with the assumptions that [indiscernible] our guidance, as shown on Slide 23. As we've mentioned on our April restructuring call, we expect demand to range between 1.5 gigawatts to 1.8 gigawatts and our average module manufacturing cost to range from $0.70 to $0.72 per watt. Our expectation for average module efficiency are 12.7%. It’s unchanged from prior guidance. We expect our effective tax rate to be in the range of 17% to 19%, excluding the impact of any restructuring or impairment charges. It is up slightly from our prior guidance due to the jurisdictional mix of income. Turning to Slide 24. Despite the operational results for the quarter, our internal business forecast remains intact. And based on reductions in our ongoing cost structure related to our restructuring initiative, First Solar is increasing 2012 guidance as follows: Earnings per fully diluted share of $4 to $4.50, compared to prior guidance of $3.75 to $4.25. Operating cash flows of $850 million to $950 million compared to our prior guidance of $800 million to $900 million. We are maintaining our guidance for CapEx as nearly half of this relates to our proposed plan from Vietnam and Mesa, which we are required to complete. In addition, we will continue to invest the required CapEx to achieve our module efficiency roadmap. Beyond 2012 with our manufacturing footprint excluding Frankfurt-Oder, we expect our overall CapEx to range between $150 million to $300 million annually through 2016. Regarding anticipated restructuring charges, we expect to incur between $40 million to $80 million over the balance of the year, which will result in the full year charges consistent with our April 17 announcement. Note, these charges are excluded from our EPS guidance. Our operating cash flow guidance includes approximately $75 million of net cash receipts from the Desert Sunlight and $80 million to $120 million of cash expenditures associated with our restructuring actions as previously announced. To summarize on Slide 25, our strategy is to win business in sustainable markets by delivering on 3 key requirements: one, achieve a market-clearing solar electricity price; two, reliably predict solar energy generation; and three, integrate into the grid in ways that enhance grid reliability. We target to sell between 2.6 gigawatts, 3 gigawatts in 2016, earning return on invested capital in the range of 13% to 17%. Based on reductions of our ongoing cost structure, we are increasing our 2012 EPS guidance. With that, we conclude our prepared remarks and open the call for questions. Operator?