Mark R. Widmar
Analyst · UBS
Thanks, Mike. Good afternoon, and I'm going to start with Slide 6 on the current market conditions. Overall in 2011, we believe demand in the major European solar markets is continuing to improve after a very weak first half. However, pricing in Europe remains aggressive as module supply exceeds demand. During the third quarter, we worked with our customers to enable them to realize these great projects and adjusted our pricing to best position distributors to sell through in a challenging demand environment. In Q4, we are revising our framework contract pricing approach to eliminate the complexities of rebates and help enhance our customers' liquidity. Digging deeper into specific countries and geographies. First, Germany. The German market has seen a slowdown in demand, well into the third quarter and appears to be trending towards around 4 to 5 gigawatts in 2011. The recent EEG decision provides good long-term visibility and we are well positioned as the German manufacturer. In Italy, the market is adjusting to the new CE4 published in May and recovering from a policy interruption in the first half. Demand has been improving and is expected to be about 4 to 5 gigawatts by the end of the year. Second half demand is impacted by monthly digressions in feed-in tariffs and the upcoming restrictions on land use. In addition, we are seeing project financing constraining the sales channel. France has published details on tender mechanisms for large systems and the future incentive schemes for small installations, which provides sufficient long-term opportunity. In the short term, due to building grandfather projects, the French market should range from 1 to 1.4 gigawatts in 2011. As a reminder, as previously announced, our 2-line factory facility planned in France remains on indefinite hold. In Spain, the regulatory environment is very stable and provides good visibility. We expect that market will remain at about 500 megawatts in 2011. The North America market should double to more than 2 gigawatts this year. In California, over 1 gigawatts of RFOs were issued in it for the 2011 cycle to comply with the 33% RPS requirement. And our vertical integrated model continues to position us well in North America. In China, growth in the market is driven by the national feed-in tariff of RMB 1.15 per kilowatt for projects completed before the end of the year, and RMB 1 per kilowatt hour for projects completed after. We are focused on executing demonstration projects and building out diverse commercial relationships with the leading generation companies. In Australia, solar growth will be strongly supported in the future by the recently announced National Carbon legislation, which is committed to invest $10 billion in non-wind, large-scale renewables and the implementation of state solar programs targeting utility scale projects. We had signed an agreement with Verve Energy and GE Energy Financial Services to provide First Solar EPC capabilities to build Australia's first utility scale project PV. Mike highlighted our optimism on the market in India. The optimism is supported by our recently announced 100-megawatt module supply agreement with Reliance, one of India's leading independent producers. In Southeast Asia, we are seeing encouraging signs of early-stage developments in Thailand, Indonesia, Malaysia and the Philippines. Finally, we have seen great potential in the Middle East. We have submitted some bids for early tenders for utility scale projects and we expect to see more robust renewable policies that could drive a sizable market in a few years. Now moving on to operations on Slide 7. In Q3, our production was 551 megawatts, up 58% versus the prior year, and up 14% quarter-over-quarter. The sequential increase was driven by a full production from our new KLM 6 in Frankfurt-Oder 2 factories. A portion of this incremental production went to systems project construction, for which revenue had not yet been recognized. Annual capacity per line increased by 1 megawatt quarter-over-quarter to 63.1 megawatt. Our throughput increased as downtime was less than last quarter and we've begun to benefit from planned efficiency increases. Our average module efficiency was 11.8%, which is up 0.5 percentage point year-over-year and 0.1% quarter-over-quarter. Our best lines were operating at 12.4% efficiency in Q3, which was up 0.4% quarter-over-quarter. So far, for the fourth quarter, our platform is averaging 12%, which is 0.2% greater than last quarter. This gives us strong confidence we can continue to increase our efficiency over the short and long term. We also recently introduced 87 watt module into the market. Module manufacturing costs per watt was $0.74, which is down $0.01 quarter-over-quarter as a result of higher conversion efficiency. Core cost which excludes the ramp penalty and stock -based compensation was $0.73 per watt. We expect to drive our module costs down to the mid- '60s by the end of 2012, as we accelerate our efficiency roadmap by implementing the technology from the record 17.3% sale highlighted in our Q2 earnings call. Now we're moving to Slide 8. As we improve our operational capabilities, we have also strengthened our Systems business. Year-to-date, we have added 654-megawatt AC of contracts to our pipeline, including 222 megawatts AC in the third quarter. Recent additions were 130-megawatt AC, EPC agreement with Tenaska, a 66-megawatt EPC agreement with NRG and a 16-megawatt agreement with Constellation Energy, and 10-megawatt for our first utility scale project in Australia with Verve Energy and GE Energy Financial Services. As our pipeline additions exceeded our megawatts installed, we have grown our pipeline to 2.7 gigawatts. In addition to adding to our pipeline, we are making progress in moving forward with existing projects in our pipeline. At Agua Caliente, we closed the sale to NRG early in the third quarter in conjunction with finalizing a DOE loan guarantee. We have now completed over 35% of the BoS and had installed over 1.4 million modules in Agua Caliente. Desert Sunlight as you know received a DOE loan guarantee and was sold to repeat customers, GE and NextEra. AVSR1 also received a DOE loan guarantee and was sold to a new customer, Exelon Energy. As you know we ran out of time on Topaz to complete the DOE negotiations but we're in advanced negotiations with a buyer and expect to complete the sale over the next few months. These past few slides have shown that we are doing well and improving metrics we can control: increasing efficiency, reducing costs, increasing throughput and growing our systems pipeline. However, these improvements do not fully offset the sluggish demand and aggressive pricing environment. Therefore, we have decided to slowdown factory expansions, which we'll discuss on Slide 9. Looking at Slide 9. You have seen this slide -- a version of this slide in the past. There are 2 differences between this slide and the one presented last quarter. One, the new slide no longer includes Vietnam as we have postponed commissioning until new sustainable market development -- market demand develops. Two, we have increased throughput estimates for 2012 in response to module efficiency increases and other manufacturing improvements. We anticipate achieving capacity per line of 70 megawatts by the end of 2012. Regarding Mesa, we currently are on schedule for initial shipments in the third quarter of 2012. As you would anticipate, we will continue to study our 2012 demand need to ensure it aligns -- excuse me, 2012 capacity needs to ensure it aligns with our demand. Moving on to the financial portion of the presentation on Slide 10. Net sales for the second quarter were just over $1 billion, up $533 million from last quarter. The increase is primarily due to a higher level of North American systems business, which was highlighted by significant construction progress at Agua Caliente. Our EPC revenue mix increased from 11% of total net sales in the second quarter to 39% of net sales in the third quarter. Our solar power systems revenue, which includes both our EPC revenue and solar modules used in the systems business increased from 20% in the second quarter to 65% in the third quarter. Overall, ASPs increased 17% quarter-over-quarter due to a mix shift to more modules for systems, which were more than offset by an ASP decline of 8% quarter-over-quarter for third-party modules sales. Gross margin was 37.7%, up 1.1 percentage points from the prior quarter. The increase was primarily due to higher ASPs, partially offset by increased manufacturing excursion accruals. During the quarter we incurred $22.1 million of additional cost related to the manufacturing excursion that occurred from June 2008 to June 2009. We have substantially concluded the remediation programs associated with this manufacturing excursion. In addition, we accrued $16.2 million of expenses for module replacement and related efforts, primarily for modules that have been subject to certain installation and maintenance procedures by our customers outside of our recommended procedures. Module gross margin was 41.4%, up from Q2 2011 module gross margin of 40.2%. Operating expenses were $26.1 million quarter-over-quarter. R&D was up $5.1 million quarter-over-quarter, representing a 15% growth as we increased investment efficiency improvements. SG&A was up $25.8 million quarter-over-quarter, mainly due to 2 charges. One was a $10.5 million allowance for doubtful accounts due to recent developments concerning the collectibility of past-due accounts receivables for a certain customer. The other one was an $8.6 million for estimated post-sales expenses related to the previously mentioned manufacturing excursion. It is important to note that we did not take these charges because our estimate of the percentage of modules with defects from the manufacturing excursion has changed. There remains still less than 4% of the models produced from June 2008 to June 2009. Rather these charges represent a higher than originally anticipated remediation costs and to support our value proposition and to increase customer satisfaction. The final component of operating expenses is production startup, which declined by $4.8 million quarter-over-quarter mainly because Frankfurt-Oder 2 has completed startup. Operating income was $223 million, up $65 million from the second quarter. Driven by an increase in module sales into the Systems business. Operating margin for the quarter was 22.1% compared to 12.1% in the second quarter. Third quarter net income was $197 million or $2.25 per share on a fully diluted basis. This includes the $57.4 million of charges or $0.58 per share in the quarter. The effective tax rate was 11.8%. Now turning to Slide 11, I'll review the balance sheet and cash flow. Cash and marketable securities were $795 million, up from $515 million at the end of the last quarter, as we received payments for several systems projects. Accounts receivable trade balance declined quarter-over-quarter as shipments were more linear this quarter than last. Our unbilled receivable increased primarily due to significant growth in the North American Systems business and the timing of the project billing cycle as specified in those customer contracts. We attempt to structure contracts and execute construction to align billing cycles, revenue recognition and cash flow. However, there may, at times be nonalignment in these metrics primarily due to the application of various accounting rules, which govern revenue recognition on system projects as DOTL [ph] in the public filings. Inventories increased for 3 main reasons. One, our increased EPC activity led to a higher level of modules and Balance of System materials on site. Two, finished goods inventory not associated with the Systems business increased as we did not completely sell through our production during the quarter. And 3, our capacity expansion led to a higher level of raw materials and working process inventories. Project assets declined as we sold some of our project pipeline. As a reminder, when we sell a project, the project assets turn into either revenue or deferred project costs, depending on whether the applicable revenue recognition criteria has been met. Our debt levels increased to fund our plant expansions in Malaysia, in Germany and working capital for our Systems business. Operating cash flow was $203 million and free cash flow was positive $42 million. We spent $224 million for capital expenditures, up $47 million from last quarter. [Audio Gap] was $51 million, up slightly from last quarter. While cash flow was impacted by higher unbilled accounts receivable, an increase in the inventory and higher CapEx, free cash flow was still positive, thanks to progress payments in our Systems business. Our balance sheet remains strong with a debt to equity ratio of 15%. Moving to Slide 12. The Project business is and will continue to be a significant source of growth for First Solar. As the Project business typically involves real estate development, we thought it would be helpful to summarize briefly some of the key real estate accounting revenue recognition criteria under current U.S. GAAP. There are 4 primary criteria which must be met to recognize revenue when a sale of a project by First Solar includes the transfer of real estate. First, consummation of the sales; second sufficient initial cash receipts and assurance of ongoing cash receipts. Third, transfer of the usual risk and rewards of ownership; and finally, ability to estimate progress and costs to complete construction. As it relates to major projects we have recently sold, Agua has satisfied all of these criteria, therefore, we recognize revenue via percentage of completion accounting principles and received cash payments upon achieving contract milestones. For AVSR 1, the DOE has not yet funded the loan because not all of the funding conditions have been satisfied. This is described in more detail in our 8-K filed September 30 of this year. We expect to begin revenue recognition after the initial DOE funding has occurred. At Desert Sunlight, we do not expect revenue recognition until substantial completion, mainly because we have not completely transferred all of the risk and rewards of ownership to the buyer as defined under real estate accounting rules. We have received cash payments and we will continue to receive cash payments upon achieving contract milestones. Slide 13, this brings me to our updated guidance for 2011. We have made several assumptions underlying our guidance. First, the spot exchange rate assumption is $1.40 per euro. As of today, a $0.1 change in the dollar/euro spot rate would impact our revenue guidance for the year by about $1 million and our net income guidance by about $0.5 million. Our Module pricing is based in our estimate of the current competitive pricing environment. We plan to install approximately 450 megawatt DC of systems projects in North America for the year. AVSR1 is not included in our financial guidance as the DOE has not yet closed the loan. Our capital spending is primarily for capacity expansion in Vietnam and the U.S. while we've decided to postpone the commissioning in the Vietnam plant, we will still be spending capital at the plant in the fourth quarter to complete construction of the building. Slide 14 shows that based on these assumptions, we expect net sales to range from $3 billion to $3.3 billion. The new factory ramp penalty in cost of goods sold will range from $10 million to $12 million. The factory start-up expense will range from $35 million to $40 million. Stock-based compensation is expected to be between $110 million and $120 million, with approximately 20% allocated to cost of goods sold. GAAP operating income is expected in the range of $650 million to $760 million. We expect the revised effective tax rate to be between 13% and 14% and our year-end 2011 fully diluted share count to be 87 million to 88 million shares. Earnings per fully diluted share is expected to be in the range of $6.50 to $7.50. The midpoint of the annual EPS range has been reduced by $2.25 from prior guidance for several reasons. First, we no longer are including AVSR1 in our guidance. We expect modulated piece [ph] for third-party sales to be lower in Q4 than we anticipated 3 months ago. Third, some systems projects have slipped out of 2011 into the first quarter of 2012. And the new guidance includes the $57.4 million of charges that were incurred in the third quarter. Capital expenditures for the year are expected to be in the range of $800 million and $850 million. Operating cash flow is projected to be a use of $200 million to breakeven. The decrease from prior guidance is primarily due to expected delays at system project cash collections and the timing of project completions, which had moved out of the year into the first quarter of 2012. Also, lower Module price assumptions have reduced our operating cash flows. We are planning to hold our formal guidance for 2012 in December. While it's too early to provide much detail on 2012, we are basing our business plan on continued aggressive pricing by our competitors. That said, we are confident in our ability to achieve our goals for Module efficiency in cost improvements, which will enhance our competitive position in a very challenging market. Last slide now. To summarize, we continue to execute in the quarter despite a challenge in European market and we remain focused on achieving our long-term mission while managing through the near-term risk and challenges. We are well positioned to lead the future growth of the solar industry, we are improving Module efficiency and costs to increase competitive advantages, improving profitability and capital efficiency and developing new market opportunities. We are continuing to add to our Systems pipeline, cell projects and executing our 2.7 gigawatt AC pipeline. We are investing for growth in the U.S., India, Middle East, Australia, South America and China. We are reallocating overhead and reducing CapEx to fund increased investments in market development, sales, R&D and to improve operating margins. And our guidance reflects the more aggressive competitive environment, partially offset by a differentiated business model. With that said, we have completed our prepared remarks and I open the call for questions. Operator?