Billy Cyr
Analyst · Robert W. Baird. Please proceed with your question
Thank you, Jeff and good afternoon everyone. I'm speaking with you from Bethlehem, Pennsylvania and Scott and Heather are in our offices in Secaucus. We will do our best to not trip over each other on the call and as always, please excuse any barking in the background and any other technical issues we might encounter. Let me start by saying that it feels really good have Kitchens 2.0 up running and producing salable product because we need the capacity to catch up with the demand. But it also feels good, because Kitchens 2.0 is more than just incremental, capacity it is an indication of the capability of our manufacturing and engineering team completing such a large and complex project under some of the most difficult conditions we have experienced in a long time. Our team managed through shelter-in-place orders that brought construction to a halt. Challenges getting fully staffed construction crews during the pandemic, state mandated shutdowns at equipment suppliers across the country. And the challenges of keeping workers safe from the coronavirus in addition to the usual safety, weather and technical challenges on a construction site. Despite all that adversity they completed and started up our biggest capital project to date and we now have a longer runway to support our growth. I'm incredibly proud of what our team accomplished, completing this project was no small feat and a major milestone for our organization. This capacity is critical to the future growth of Freshpet. During the third quarter our Nielsen Mega-Channel consumption growth driven by continuous media since May exceeded 40% and made it very difficult to keep up with demand particularly on our Premium Fresh From the Kitchen line. Our manufacturing team performed very well, delivering record total output and a strong adjusted gross margin that was not enough to keep up with the demand. As a result we drew down trade inventories during the quarter and had much higher out-of-stocks and we, our customers and our consumers would like. With Kitchens 2.0 up and running, we are now able to start rebuilding that trade inventory, I expect that we will be fully caught up within a few months. The capacity challenges that we have faced all year and then, many of you worried about are now behind us. Which feels really good. We now have the capabilities and capacity to do what we love most, commencing more pet parents to change the way they feed their pets forever. I think it is also worth noting that we manage this complex capacity expansion, while delivering highly reliable top-line performance, solid and steady adjusted gross margin and adjusted EBITDA growth rate that is well in excess of our top-line growth rate, which demonstrates the operating leverage inherent in our operating model. And we kept our teams safe with no evidence that anyone contracted the coronavirus in our facilities or transmitted to anyone there after more than 500,000 man-hours of operation under the current COVID conditions, that is probably the achievement I means the most to us. With a notable exception of the COVID-19 issues though. These are the challenges in the kind of results that both you and we expect from a high-growth company like Freshpet. As impressive as it is that we've added so much capacity and delivered strong top and bottom line results. We are prepared to demonstrate this sound execution over and over again on a larger and larger scale each time for many years to come in order to achieve our goals. The amount we just client has given us a clearer view of the next mountain ahead of us, which is taller we're not necessarily imposing. We are rapidly building the capability to scale that next mountain, nowhere is that clearer then in Ennis, Texas where we have broken ground on our next Freshpet Kitchen and almost 70 acres of land. We now have seven engineers in Ennis in a larger way of construction and engineering partners, most of whom have been with us through multiple expansion projects, that site when fully built will be almost double the size of our Bethlehem operations and add more than $700 million of capacity. It will employ technologies and operating practices that represent third and fourth generation manufacturing know how that we've developed at Freshpet. We will also be an incredibly environmentally friendly site, employing state-of-the-art practices designed to reduce our environmental footprint. We are very excited about what is happening in Ennis and look forward to opening that facility in mid-2022. Now, onto the results. We feel very good about what we accomplished in the quarter, we shipped everything we could make delivering $84.2 million of net sales for 29% growth versus year ago. We call that the year-ago quarter included about 3 points of trade inventory refill. So on an apples-to-apples basis, our growth was closer to 32% further the short shipped customers quite a bit in this quarter and will begin to catch up on that in Q4 and Q1 of 2021 that and an improvement in spoils accounts for the roughly 8 point gap between our 40% Nielsen Mega-Channel growth rate and the 32% apples-to-apples growth metric I just mentioned. A full reconciliation is in the accompanying presentation. This growth was a result of the post-COVID pivot we made, rescheduling our media to run continuously from May until October for the first time taking advantage of higher viewership and lower media rates. Our plan work even better than we had anticipated and drove Nielsen Mega-Channel consumption growth above 40% by the end of July and stayed there until out of stocks began to impact our growth in late September. Our growth rate is still running in the high-30s today, despite those out of stocks. The consumption growth was incredibly broad based with grocery up 40%, mass up 46% and big box pet specialty up an impressive 32%. In each class of trade Freshpet's growth was at least 35 points better in the category as a whole. Driving this growth were the strongest velocity gains measured as dollars per million ACV we've ever experienced, up 29% versus year ago in the quarter. It is that kind of performance that convinces our customers that Freshpet is a good investment of space and inspires them to find ways to add more and bigger fridges to more stores. By the end of the quarter, seven of our top 10 customers had significant tests or expansions of multi-fridge sets underway. Household penetration gains with a major driver of our growth. Total household penetration was up 23% versus year ago. Core dog household penetration was up even more at 27% growth. Over the last 12 months, we've added 725,000 incremental households. This puts us slightly ahead of the pace we expected on our quest to add 5 million more households by 2025. It is our expectation, that we will add households faster in the early years of our 5 by 2025 program. And that the buying rate will come along faster in the later years as our installed base of users gets bigger. We took a deeper look at who the new users were who joined the Freshpet franchise in the post-COVID period and we're encouraged to see that they were younger, skewing towards millennials and Gen Z, ethnic, unmarried and urban. This is very good for the longevity of the franchise, we are building and it's also indicative of the role of Freshpet and pets play in our lives. Pets are highly valued for their companionship particularly in times of stress, in the highest quality food becomes even more important when you spend so much time with the pet you love. That is the perfect recipe for success at Freshpet. Our buying rate was up 5% which is strong growth despite the large number of new users we acquired. As we've indicated before, when we look at an undiluted cohort of established users, we typically see 6% to 7% buying rate gains, that includes consumers who are moving from our lower price per pound items to our higher price per pound items and increased usage on a daily basis. Everything we are seeing in our data suggests that is still happening, but they're being diluted by the large number of new users who are just beginning their Freshpet journey. As expected, new store additions were modest, reflecting retailers intense focus on keeping their stores clean and safe for employees and patrons as well as their need to manage labor amid the growth of their e-commerce options. We added 251 net new stores in the quarter and have now added 801 net new stores so far this year. We believe we are on-track for the 1,000 net new stores we projected for the year. More importantly though, we upgraded 417 more stores to larger fridges and installed double fridges in 565 more stores in the quarter. Year-to-date we've upgraded 635 stores and have installed 1,344 second fridges both of which are in excess of our original guidance for the year and the revised guidance we issued in May. Those placements are clearly paying dividends as our velocity in stores with upgrades typically increases by 25% to 35% and double fridges typically grow velocity by 35% to 45%. Further upgrades and second fridges are increasingly becoming a significant enabler of our growth to their ability to carrier wider assortment of products appealing to incremental consumer and pet demographics any broader range of needs. ACV growth reflects the same trends up 11% to 55.3% reflecting retailers focus on protecting shoppers and employees versus making planogram changes. Total distribution points TDPs are bit more complicated because we experienced a very significant gain behind the large number of upgrades and second fridges. But TDPs began to slip in late August when we began to short ship customers, that can be seen on the chart in the accompanying presentation. As a result TDPs peak at plus 21% versus year ago and then drop still ending the quarter 12% ahead a year ago, but well below the peak and the 17% average GDP growth in the quarter. Once we rebuild supply, we expect to regain those TDPs. Our e-commerce business was up 188% versus year ago and now accounts for 5.1% of our business. On a sequential basis, our e-commerce business realized a small increase versus Q2. When consumers will under shelter-in-place orders and online ordering became a necessity for many people. Within the overall trends, we are seeing particularly strong performance with Instacart and the curbside programs including those in pet specialty. And over 85% of our e-commerce business went through our in-store fridge network. Our manufacturing team performed very well in the quarter. Heather, will give you more detail on the adjusted gross margin performance. But I want to comment on the overall level of productivity. The Bethlehem Kitchens produce almost 3% more dollar volume than they did in Q2 despite no incremental capacity or staffing coming online in the quarter. Kitchen South produced almost 11% more in Q3 than they did in Q2. Thanks to the addition of a second shift in the middle of Q2. By the end of the quarter Kitchen South is producing almost 25% more per month than they were in June and still accelerating producing almost twice as many pounds in October as they did in June. Absenteeism dropped from it's peak of 15% in mid-June to a steady state of around 5% to 6% today. It is however still above our long-term average of 2% and reflects continuing challenges, our employees families are facing with young kids at home family members with underlying health conditions that make them more vulnerable to COVID-19 and the abundance of caution that we all employee in trying to keep the virus out of our facilities. I will also add that despite the publicly reported national unemployment rate of 8%. We, and most of our suppliers are facing a very tight labor market. The number of highly skilled workers looking for jobs is nearly as robust at that national rate would suggest. In early August, we announced the hiring of a new Head of HR, Thembi Machaba who is developing strategies for us to address those near-term issues but more importantly developing a long-term plan that will support our rapid growth including staffing facility continues we expand our technical bench and rebuilding the necessary depth needed to support a larger and more complex business. I'll start still delivering the SG&A leverage we have committed to. Finally, adjusted EBITDA was up 42% versus year ago at $17.0 million in the quarter and is now 130% ahead of year ago for the year to date. Recall, we increased our media investment in Q3. Moving a portion of it out of Q2 and into Q3 resulting in the advertising investment in the quarter being up 30% versus year ago. We had planned for it to be even higher when the rapid growth began to exceed our capacity in August, we push some of the advertising back to Q4 to better match our available capacity that advertising begins this week. Now the Kitchens 2.0 is up and running. We've also made an incremental investment in UK media in Q4 to begin to recapture the growth that obscured by the COVID crisis there. That advertising ran in October and it produced exactly the results we hope to see and positions us well for 2021. As I look ahead to the year-end and into next year. I want to make a few points; Number one, we are well on track to deliver the revised guidance we issued at the end of Q2. That guidance call for greater than $320 million in net sales and greater than $46 million in adjusted EBITDA both numbers are heavily dependent on our ability to produce meaningful quantities of salable product from Kitchens 2.0 in Q4. And we believe we are on track to do just that. In fact we had a very good start to Q4 in October, gross sales up more than 40% versus year ago for the month, catching up on some of the trade inventory that we depleted, but there is still much more to go. In November and December we will be lapping last year's unusually strong performance over the added capacity of Kitchens 2.0 and strong demand, we believe we are well on track to deliver the revised guidance. Two, our capacity additions are on track and will position us very well to drive growth in 2021. Our start-up plan for Kitchens 2.0 began with staffing to run the new bag line 50% of the time. While we iron out all the kinks with the new equipment. We will take that to 100% staffing i.e. 24/7 once we are comfortable that we are operating efficiently. We are adding staffing for the roll line in Q4 and expect that to be producing salable product by January. We don't need that line to run a 24/7 schedule until later in the year. It may take advantage of its capacity and the greater efficiency and throughput of the new bag line, did you some upgrades in our existing facility in early to mid-2021. Further our Ennis, Texas project is on track to come online in 2022, if all goes as planned, we will have all the capacity we need to drive strong growth in 2021 and have the ability to sustain that growth in the 2022 and beyond. We will make a final assessment of the readiness of our incremental capacity at the end of this year and use that in determining how much we will invest in media in 2021 that will dictate how fast we will grow. Our marketing and sales teams are preparing a variety of scenarios, we are quite confident that we have the necessary marketing and innovation tools to support strong growth well into the future. As we've said many times, our goal is to fill capacity when it is available, as long as we can do it efficiently and with quality product. So our bias is to keep our foot on the gas in 2021. We will provide more clarity on this, when we issue our guidance for 2021 in late February. Number three, we believe that the long-term trends that have been driving Freshpet's growth have been amplified and accelerated this year. Giving us increased confidence in our long-term goals. Despite all the economic and social uncertainty this year, ultra-premium pet foods have accelerated the growth or the lower priced value oriented brands have struggled that is very assistant with what happened during the great recession and it's one of the reasons why many view the pet category as relatively recession resistant. There's also a lot of discussion about whether there have been increased pet adoptions that are driving the pet food category during the challenging circumstances we've experienced this year. We believe the data on that it's very murky as we have seen evidence both supporting that notion and evidence that suggests there was only a temporary increase in pet adoptions. In the end, we are treating any increase in adoptions as a pull forward of demand for pets and believe that it doesn't really matter for brand is small Freshpet whether there are 63 million households with a dog or 65 million we are only in 3.8 million households, the untapped opportunity is enormous either way. More importantly, we believe that consumers increased awareness of the role Pets play in their lives and the benefits of feeding them the best that they can provide scale force tailwinds for Freshpet. As we said at our Investor Day, pets replacing kids in many families this is now very clear that dogs are no longer just a member of the family they become our favorite child. My kids have jealously pointed that out to my wife and me numerous times. That is very good for Freshpet, as we provide the quality foods that a favorite child would merit. Separately, I want to thank our shareholders for their support of the five-year governance transition plan we announced in August as part of our proxy. At our shareholder meeting in September each of the initiatives on the proxy received overwhelming support, so, we are moving into implementation on each of the steps that we committed to deliver. Finally, before I turn it over to Heather. I want to know one other milestone that we achieved in the quarter. We donated our $10 million meal to shelters and rescues. This year alone we don't needed 1.3 million meals and through a variety of other efforts under our pets, people, planet mantra we save 450 dogs and cats contributed 137,000 to shelters and distributed over 7,000 plus Freshpet coupons to adoption and community outreach programs. We are proud of our team members who volunteer their time to lead these efforts and are thrilled to support them. Now, let me turn it over to Heather who officially became our CFO on October 1.