Kenneth Nicholson
Analyst · Compass Point
Thank you very much, Alan. Good morning, everyone, and welcome to our inaugural quarterly earnings call for FTAI Infrastructure. This morning, we'll be discussing the financials as of September 30 on a consolidated basis and providing additional details of the operating and financial performance at each of our 4 core business units. Also, I'm pleased to report that we will be paying our first dividend as a stand-alone company with our Board authorizing a $0.03 per share quarterly dividend to be paid to shareholders later this month.
I'm going to kick it off on Slide 2 of the earnings supplement. We posted a very strong third quarter financial and continue to generate momentum across our portfolio. Adjusted EBITDA for the third quarter came in at $33.2 million from our 4 core business units, up 25% from $26.5 million in the second quarter of 2022. We continue to see very good progress across our portfolio of companies and expect to generate meaningful growth in the quarters to come as our businesses ramp up operations following recently completed construction and as new contracts kick in.
In the aggregate, we are reiterating our target of achieving annual adjusted EBITDA in excess of $200 million in 2023 from our existing platform with no additional investment required to meet that target.
We are thrilled with having completed the spin-off of our infrastructure business and are excited about our new stand-alone infrastructure platform. As of the end of the third quarter, our company included a diverse portfolio of critical infrastructure businesses comprised of freight railroads, energy terminals and a power and gas company with aggregate assets of $2.6 billion. Each of our companies is well positioned for organic growth as projects previously under construction begin revenue service and has multiple initiatives to grow our revenue base take hold.
There continues to be a dynamic time in the industrial and energy markets with inflation, volatile energy prices and the focus on energy security as prominent as ever, and our assets are extremely well positioned to capitalize on several opportunities.
In summary, we believe the combination of diversity and growth across our company make FTAI Infrastructure unique investment platform, and we're excited about the future.
Moving ahead to Slide 4. Slide 4 shows a snapshot of our financial performance at each of our 4 segments. I'll report more details in the following slides. So just some quick highlights for now.
Transtar continues to be producer of cash flow for us, with EBITDA essentially unchanged for the quarter as slightly softer volumes experienced late in the quarter were offset by higher pricing. More importantly, we made substantial progress on growing our third-party business during the quarter and set the stage for a number of initiatives to kick in starting in January next year.
Jefferson continued to ramp up utilization of its capacity, and we're looking forward to a big 2023 in Beaumont.
Repauno, which will remain a smaller part of our portfolio in terms of EBITDA contribution for the remainder of this year and into early next year, has tremendous upside and is on the cusp of entering the long-term contracts for both its existing Phase 1 transloading system as well as the much larger Phase 2.
Finally, our plant at Long Ridge achieved 100% capacity factor and generated cash flow from excess gas sales. All in, a very good quarter for us.
Slide 5 shows the organization of our company and summary balance sheet. At the time of our spin-off from FTAI, now renamed FTAI Aviation, we issued $800 million in debt and preferred stock with proceeds used to repay then existing FTAI debt. We have ample liquidity today and will be putting in place a new $50 million revolving credit facility this quarter.
Importantly, of our total $1.2 billion of debt shown on the balance sheet at September 30, approximately $500 million is issued at our holding company and $700 million is issued at Jefferson, which is nonrecourse to our holding company and all of our other businesses. We like to think of Jefferson debt more as an asset and a liability with extremely low interest cost, average maturity of 14 years and the flexibility to pay dividends from Jefferson with excess cash flow.
We'll now turn to more detail on each of our 4 core business units. Starting with Transtar on Slide 7 of the supplement. Coming off a strong second quarter, Transtar posted solid EBITDA in Q3, generating $39.2 million of revenue and $18.4 million of EBITDA for the quarter. Slightly lower carload volumes were almost entirely offset by increased rate per car, resulting in both revenue and EBITDA for the quarter largely unchanged from the second quarter. Cash flow continued to be strong as the cash proceeds from the sale of noncore assets of $1.4 million offset the bulk of maintenance capital expenditures. We expect to continue to see cash from noncore assets offset the majority of our maintenance CapEx into 2023.
More specifically on volumes. The key volume variance involved iron ore shipments at Transtar's Union Railroad in Pennsylvania, which were slower due to the U.S. Steel's temporarily idling of 1 of 2 blast furnaces at the Mon Valley Works facility. Specifically, U.S. Steel moved forward an outage from October to September, impacting shipments of ore late in the quarter.
Pricing was stronger for the quarter with average rate per car increasing $599 to $631 per carload. Under our 15-year contract with U.S. Steel, pricing is set based upon an inflation-based index, protecting us from higher operating costs and were insulated from higher fuel costs through a 100% fuel pass-through mechanism.
We have multiple initiatives under way at Transtar to drive incremental revenue and EBITDA. These programs, which were on Slide 8 of the supplement, are all focused on leveraging Transtar's existing assets and require little to no additional capital investment. Examples include Transtar's -- opening Transtar's in-house equipment maintenance facilities to external customers, expanding our base of third-party freight shippers, generating income from uses of our right-of-way and promoting leasing and development of over 700 acres of land that we own adjacent to our rail system. In the aggregate, we expect these third-party revenue opportunities to generate $30 million of annual EBITDA once fully implemented.
Now on to Jefferson. Q3 EBITDA at Jefferson was $6 million, up 43%, versus $4.2 million in Q2 as utilization of our terminal capacity continued to steadily ramp up during the quarter. Crude volumes remained strong by a steady inbound flow of Utah yellow wax crudes, while volumes of refined products grew, reflecting a strong export market.
During the third quarter, we renewed our existing contract with Exxon for rail shipments of refined products to Mexico. The new contract has a 5-year term and minimum volume commitments. We're also on track to commence terminal operations under our new 10-year contract with Exxon in January of 2023. We expect this contract to generate approximately $20 million of incremental EBITDA annually, bringing substantial committed throughput volumes to the terminal and providing a springboard for increased growth in volumes.
We continue to be very bullish about Jefferson's prospects in the coming quarters and expect revenue and EBITDA to grow materially as we enter 2023. We have substantial assets with ample capacity for growth in place. As we continue to ramp up capacity, a meaningful portion of incremental revenue should drop to the bottom line as we leverage fixed costs.
As shown on Slide 10, we estimate that even after the new Exxon contract commences in January, we will have capacity in place to more than double our volume and revenue.
Now shifting to Slide 11. At Repauno, our key focus is on securing business in 2023 for our Phase 1 transloading system and commencing construction of our much larger Phase 2 system. For Phase 1, we plan this quarter to execute a multiyear contract with a counterparty that will generate steady positive cash flow for the terminal while Phase 2 is being built. The Phase 2 system is expected to triple our throughput capacity and quadruple our operating margins when it comes online in a couple of years. We have demand for multiple international off-takers, and our goal is to enter into long-term agreements with multiple parties in the coming months. Phase 2 is shovel-ready with engineering complete for the new storage tank, and all necessary permits have been obtained. We plan to finance all construction costs with tax-exempt debt.
Also at Repauno, we continue to see increased interest in the renewable energy space with 250 or more acres primed for development. Our Clean Planet joint venture plans to build its first plastics recycling plant at Repauno, where Clean Planet will convert nonrecyclable plastics to renewable diesel and sustainable aviation fuel. We're expected to commence construction of the Clean Planet facility in early 2023 and be complete and operating in mid-2024.
Moving on to Long Ridge. Long Ridge generated $11.3 million in EBITDA in Q3, up 53%, from $7.4 million in Q2. The bulk of our EBITDA was derived from power sales as we operated the power plant at full capacity during the quarter. At higher plant capacity factor, we consume more gas, but our team at Long Ridge managed to bring online additional gas production in excess of our plant's needs, allowing us to monetize the excess portion of gas production.
We are taking a regularly scheduled maintenance outage of the plant in Q4 and plan to continue the pace of gas production to mitigate the impact of reduced power sales that we expect during the maintenance outage.
Moving to Slide 13. Development at Long Ridge continues to be robust. During the quarter, we acquired 12,000 acres of additional gas assets in West Virginia, essentially doubling our total gas supply. This new gas supply can ultimately provide up to 150,000 MMBtu per day, with first production commencing in the middle of next year. At current gas prices, that equates to approximately $15 million of monthly EBITDA for Long Ridge. We expect to finance the capital expenditures required to develop gas production with additional debt at Long Ridge and currently are in discussions with multiple lenders.
In July, we entered into agreements with Newlight Technologies for the construction of a new $300 million facility to be built on Long Ridge property, which will produce carbon-negative and biodegradable plastic products from natural gas. Long Ridge will sell power and natural gas to Newlight as well as provide land under a long-term lease. In addition, we expect to be an investor in the project if certain conditions are met. We expect the facility to be operational in 2024.
And finally, we continue to progress efforts to be named 1 of 4 national hydrogen hubs under the Department of Energy's program to stimulate clean hydrogen production and use in key markets. Our plant is the first in America to blend hydrogen as fuel, and we believe we are well positioned to receive the hydrogen hub designation and benefit from access to federal grant funding to develop additional behind-the-meter customers.
Finally, on Slide 14, we have highlighted our energy transition investments. To date, we've made investments or entered into partnerships with 3 companies that are developing technology and building facilities that decarbonize industrial production and recycle environmentally-sensitive products. With minimal capital, we believe these investments represent potentially tremendous upside, can be independently profitable in the near term and also can be highly complementary to our existing assets. Each of these companies will be building facilities at one or more of our existing terminals.
Whether it's converting waste plastic to sustainable aviation fuel, recycling lithium-ion batteries or carbon capture, all represent massive macro opportunities with only a handful of players with established assets and proven technologies. Our goal is for 2023 to be a big year for our energy transition investments, and we look forward to communicating our progress to everyone in the quarters ahead.
In closing, we are reiterating our target of reaching in excess of $200 million of annual EBITDA in 2023. At Transtar, we expect to see the impact of our third-party revenue initiatives to really take hold in the coming months. While at our Jefferson and Repauno terminals, the ramp-up of terminal capacity is continuing at a steady pace as new contracts kick in.
With that, let me turn the call back to Alan.