Chip Bottone
Analyst · Sidoti & Company. Les, your line is open
Thank you, Kurt. Good morning, everyone, and welcome. Please turn to slide 4, second quarter 2015 highlights. We are pleased with our customer retention demonstrated by repeat business and attraction of new and increasingly diverse interest. We have made continued progress on multiple strategic initiatives that are positioning the company for growth in large and diverse markets, improving the affordability of our solutions and balance sheet management that provides a flexible capital structure to support our growth and profitability. Our team was pleased to recently announce two new projects with existing customers. Under power purchase agreements or PPAs that we executed with these customers, we are installing megawatt scale power plants at Pepperidge Farm’s commercial bakery in Connecticut and City of Riverside’s wastewater treatment plant in Southern California. Both projects demonstrate these repeat customers’ continued satisfaction with our company and our increasingly cost competitive ultra-clean solutions. These will add approximately $40 million to backlog in quarter three. We are excited about the development of our proposed 63-megawatt energy park at Beacon Falls, Connecticut. If constructed as proposed, it will be the largest fuel cell park in the world. This project demonstrates our ability to competitively bid on large projects and illustrates our future revenue backlog potential with developing large scale projects. Projects like this contribute to margin expansion, economies of scale and leveraging supply chain purchases. We are positioning our multi-megawatt offerings as a preferred resource in all of our markets. As the name suggests, preferred resource solutions are for rate payer costs commensurate with grid costs. It also highlights our ability to easily site plants in populated areas, operate cleanly and quietly, requires minimal land and minimizes or avoids transmissions, execute projects timely and reliably and provide several technical and stakeholder friendly advantages that gain support and demand for our solutions. We are building momentum with global environmental solution for reducing CO2 from coal and gas-fired power plants as well as being on the forefront of enabling affordable distributed hydrogen. Our continued focus on cost reduction, affordability and margin improvement is enhancing the competitiveness of our solutions. This is exemplified by our expanding margins even on lower volumes, which we will address in detail later in the presentation. Finally, we are maintaining a strong balance sheet and liquidity to support the growth ahead of us. A strong financial posture is essential for successful execution of large scale projects and permits us to undertake PPA-based projects that we then sell in completion to project investors. I will discuss our markets and operations in more detail, and then turn the call over to Mike Bishop, our Chief Financial Officer. Please turn to slide 5, large and diverse markets. FuelCell Energy’s expanding global market opportunity encompasses three growing areas, preferred resources for distributed power generation, distributed hydrogen and emission reductions with carbon capture. We are targeting all of these markets with solutions based on our core Direct FuelCell technology platform. We estimate the value of the preferred resources market of on-site and utility scale at $18 billion representing about one-third in equipment revenue and two-thirds in service revenue. We see the market size continue to expand with greater appreciation for clean on-site distributed generation that enhances grid resiliency, is affordable, and has a high power density per acre of land. Leveraging the versatility of our core Direct FuelCell technology or DFC platform is an integral aspect of our strategy. Our carbon capture and distributed hydrogen solutions are based on our global fuel cell components, the same fuel cell components used at Asia and Europe for on-site and utility applications. The external equipment or balance-of-plant is configured to adapt these derivations to the specialized functions. This avoids the need for different production and processes or separate fuel cell component inventory. The distributed hydrogen market is comprised of both industrial and transportation applications. We estimate the addressable hydrogen market at about $7 billion for industrial and transportation combined targeting only a small portion of the overall market. Our carbon capture market is comprised of coal-fired and natural gas opportunities. We have a scalable solution and this market estimate of $25 billion is based on the fuel cell project size of 25 megawatts and only 1% of the operating fleet of coal and gas-fired plants in our existing and target markets. One 25-megawatt project equates to about $300 million revenue opportunity for FuelCell Energy. Industrial opportunity such as cement manufacturing are potentially additive over time though not included in the estimate. Based on the attributes of our Core DFC technologies, our solutions are uniquely capable of addressing the needs of these new markets. I will address the advantages of our distributed hydrogen and carbon capture solutions later. Please turn to slide 6, preferred resource market update. We have transitioned our company from being a supplier of products to being a developer of projects. Completed and operating power plants are attractive to investor owners and we can move forward more quickly with more projects and growth. At the same time, we are positioning our solution as preferred resource, which fairly describes the value and problem solving ability of our company, people and power plants. Today, I will highlight the diversity and favorable trends of our markets and project pipeline as well as the economics our solutions can deliver. As I mentioned in the highlights discussion, we are executing on two new megawatt scale on-site combined heat and power projects with repeat customers at Pepperidge Farm and City of Riverside. At this time, we are completing an on-site CHP installation with the University of California Irvine Medical Center. These projects exemplify three key markets for on-site CHP, which our ultra-clean power plants are duly suited, food and beverage, municipal wastewater treatment plants and healthcare. Together, these on-site installations represent a total of $60 million in pending project sale and service revenues that will be realized in future quarters as projects were sold to investors as we execute on multi-year services agreement. On-site CHP project like these are attracted to investors because they offer competitively priced PPAs with strong credit off-takers and generate predictable cash flows and appealing internal rates of return or IRR. As shown on this slide, the typical 1.4 megawatt on-site fuel cell project can be delivered in five to nine months under a PPA that will save the end-used on power costs and generate an unlevered after-tax IRR of between 9% and 11% for the investor owner, a rate is attractive to investors such as yieldcos. Rapid construction minimizes expense of construction period financing, which supports stronger margins. As shown on the upper graph in the middle of the page, a single 1.4 megawatt project can deliver $20 million of revenue backlog to FuelCell Energy. On the top far right, we depict a select portion of our on-site projects. Few projects in particular that we have had in our pipeline from the last call have been closed. We show an increasingly large per megawatt project size with diverse end markets that we are working towards closure. The activity is supported by our increased affordability. The model is even more advantageous to FuelCell Energy and our large utility scale market. As you move through the pipeline of transition into executable projects, multi-megawatt projects will generate substantially higher gross profits and higher margins from economies of scale, reduces customer acquisition costs, and on a per megawatt measurement, it leverages our existing service infrastructure. As an indication, a representative 19.6 megawatt utility scale fuel cell park can be delivered in 9 to 15 months after a PPA that is priced from $0.09 to $0.11 per kilowatt hour and generate an unlevered after tax return of between 8% and 10% for the investor owner. Power costs can vary depending on the application and geographic region. As shown in the lower graph in the middle of the page, the utility scale project generates for us around $200 million in revenue and backlog. Obviously, even a very modest number of projects of this size can have a substantial impact on revenue and we have multiple projects in our pipeline. Utility scale projects are attractive to investors for the same reasons as on-site combining power projects and they also provide higher returns, cash flows and additional revenue streams like the renewable energy credits that similar megawatt sized intermittent technology projects such as solar. For example, to provide the same cash flows as a 10 megawatt fuel cell park project on just 1 acre of land the solar project would need to be 35 to 45 megawatts and require 35 to 45 acres. These significant land use requirements and intermittency make solar projects substantially harder to site in urban areas where land is expensive and scarce, and transmission is not desirable. Our utility scale pipeline consists of numerous large projects, including a 63 megawatt Beacon Falls project that has progressed since it first appeared on the select list of projects during the first quarter of 2015 call. Overall, our pipeline is about $2 billion for North America and Europe, royalty revenue from Asia is additive. We have increased activity; projects are trending larger with increasing margins and have a nice mix of end markets that see the value creation. Please turn to slide 7, operational execution. Our two stage manufacturing expansion initiative is moving forward in parallel with our expanding project pipeline and evolving business model. It is a key element of our plan for growth; we are working to finalize a number of agreements supporting the expansion of our North American facility in Torrington, Connecticut and anticipate breaking ground on the project in 2015. With state-of-the-art automation equipment being completed with the POSCO's installation in Pohang, South Korea, our Asian partner’s facility is currently in startup mode. Plans are on track that we expect production to commence this summer and estimate about 30 megawatts of production for the Asian facility in 2015. Aggregating global demand for supply chain optimization is a key element of our manufacturing strategy. When added to the 70 megawatts of purchasing from North America, this new Asian production increases our 2015 global purchasing by 40% giving us greater purchasing leverage throughout our global supply chain, driving down product costs over time. This supports the downward trend in the LCOE or levelized cost of electricity of our solutions and contributes to the increasing competitiveness in our markets. Our organization is focused on completing specific project development initiatives that are contributing to expanding project pipeline and closures. In new product development, our high efficiency fuel cell hybrid power plant or HEFC is on track for 2016 release. An innovative adaptation of our core technology, it is designed for applications with significant power needs, significant reduction in operating expenses with its world leading 60% electrical efficiency but minimal thermal energy demand. The HEFC is a targeted solution that provides attractive economics for the global data center market and enhances our attractiveness within utility market. This is a very important development for FCE, the industry and most importantly, our potential customers globally. Please turn to slide 8, advancing new markets. We are actively advancing into adjacent markets valued at $32 billion targeting existing classes of customers with technically proven and affordable solutions. We are witnessing increasing momentum and are in discussions on several potential projects with multiple customers and partners. Our Company's innovative unique carbon capture solution captures CO2 emissions from coal and gas-fired power plants destroying pollutants in the process and does this far more efficiently and affordably than conventional methods. The solution operates by routing the power plants through gases rather than ambient air directly into our standard fuel cells. As the fuel cell plants remove or concentrate harmful emissions, they generate revenue from the power and other potential revenue streams produce, whereas conventional technologies require power and add to operating expenses. The ability to generate clean electric power and capture other revenue streams is an industry game changer as compliance obligation becomes a project with an attractive financial return. This solution offers numerous advantages over conventional capture technologies. Importantly, our capture solutions are available and ready now for deployment. Power plant operators can adopt our technology incrementally, spreading the investment out over time. Our solution can extend the life of a coal plant and if the coal plant is closed at some point in the future, the fuel cell plants are independent of the coal plant and can continue generating power. In contrast, conventional carbon capture technologies are dependent on the coal plant and would have to be written off if the coal plant closes. We had a targeted effort with utilities, energy companies and governments that has resulted in meetings and site visits. We envision starting with the 25 megawatt plant for coal application that can reduce CO2 by 600 tons per day. As depicted earlier in the presentation, we estimate the market potential to be $25 billion and 125 megawatt plant would be worth $300 million in revenue and backlog for equipment and services. In parallel, we are looking at the development of a similarly sized gas-fired project. Our clean and affordable distributed hydrogen solution offers an environmentally friendly alternative to conventional hydrogen production methods at a competitive price point. On-site production of hydrogen provides the user with enhanced reliability of supply and flexible revenue or value streams for electricity and heat as well as hydrogen gas. Depending on the user's needs, the multiple value streams and municipal off-taker for power and heat is attractive to product capital. This solution operates on the principle that the core fuel cell modules' electrical power in hydrogen outputs could be adjusted. In practice, we adjust the electrical output and generate more or less hydrogen depending on the users' needs and economic factors. Configured for hydrogen co-production, our 2.8 megawatt power plant can produce 2 megawatts of power and enough hydrogen for a fleet of 1,500 cars. Our solutions are designed to serve two hydrogen markets, transportation and industrial, both offer numerous advantages. Transportation solution support and renewable fueling infrastructure to service hydrogen powered vehicles. The fueling infrastructure industrial market for hydrogen-powered vehicles can be enabled by the unique characteristics of our DFC technology base plants and our business model. It operates by converting the renewable biogas produced by the wastewater treatment facility into electricity, heat and hydrogen; make it zero carbon solution that is cost competitive with gasoline. A highly versatile technology, the solution simultaneously supplies the wastewater treatment facilities around the clock electricity and heat requirements, disposing of harmful biogas in the process and generating a hydrogen revenue stream. Industrial solutions operating on clean natural gas support manufacturing industrial applications with an economical solution that enhances security of supply. Our low carbon solution offers economics that are competitive with central gas generation and subsequent delivery by truck. We envision starting with a 10 megawatt four site project that can supply 5,000 kilograms of 100% renewable hydrogen per day, enough to support 6,000 cars to a broad dispensing network. As depicted earlier in the presentation, we estimate the market potential to be $7 billion and this 110 megawatt project will be worth $170 million in revenue and backlog for equipment and services. Discussions with a very focused stakeholder group are on process and this model can be replicated globally. Before summarizing our results, I would like to turn the call over to Mike Bishop, our Chief Financial Officer, who will review our financial results for the quarter. Mike?