David Shaffer
Analyst · Oppenheimer. Please proceed with your question
Thanks, Mike. Before walking through our third quarter fiscal 2020 results, I'd like to remind you of a couple of important events that took place in the back half of September each of which had an impact on our third quarter results. Please turn to slide 3. The fire that started in the formation area of our Richmond, Kentucky plant on September 19 had a significant impact on our third quarter. As we discussed during our quarterly call in November immediately following the incident our team developed a plan to mitigate the fire's impact at Richmond by completing site cleanup, emergency building structural repairs, installing temporary power and rerouting formation equipment in order to expand capacity at our EMEA facilities. Through our employees' hard work and dedication, we are pleased to have achieved pre-fire output by December, albeit with a couple of our North American plants providing formation capacity and we did so keeping our customers as priority. Unfortunately, the disruption resulting from the fire caused us to lose approximately $30 million in sales during the quarter, which was almost double what we initially anticipated in our guidance. Looking toward the immediate time frame, we are already well into the rebuilding phase and expect to complete construction by the end of the first fiscal quarter of 2021, which will eliminate the need to use the other EnerSys' factories formation capacity. In addition, we continue to remain confident in our ability to recover nearly all lost equipment, inventory, facilities and profits through insurance coverage. Secondly, at the beginning of Q3, we closed on the acquisition of NorthStar Battery, which aligned nicely with our strategy to increase sales of premium products putting EnerSys in a position to accelerate our sales of higher-margin TPPL. NorthStar has two production facilities in Springfield, Missouri where it manufactures and distributes energy storage product nearest in design and performance to EnerSys' existing TPPL. The newer of the two NorthStar facilities also has additional floorspace immediately available for our new TPPL high-speed production line. As you may recall, we were going to have to take out two manufacturing lines to install the high-speed line at our Warrensburg facility. We will now be able to preserve $100 million of capacity at Warrensburg in addition to NorthStar's additional capacity, no longer requiring a costly inventory buildup in advance of the installation and reducing the risk of disruption. Please turn to slide 4. The installation of the new high-speed production line began weeks after closing the acquisition and should be in production early in our upcoming fiscal year. This new line and the manufacturing capacity acquired with NorthStar will double our TPPL capacity to approximately $1.2 billion in sales of our ODYSSEY, NexSys and SBS products by the end of next fiscal year. To give some scale to the impact of the highly automated and digitized high-speed production line, I can tell you it produces batteries three times faster than our existing TPPL production line and requires only one-third of the operators. That's a nine-fold increase in productivity per operator. In a few minutes, I will discuss the integration progress we have made during the most recent quarter and then Mike will provide more color on the financial impact of the acquisition during his portion of the call. Please turn to slide 5 for a breakdown of our third quarter EPS results of $1.04. Please turn to slide 6. I'd now like to update you on some of our key markets which are progressing largely in line with recent quarters. Our motive power Americas' market demand was solid in the third quarter despite headwinds from Richmond. While our traditional flooded battery sales were reduced due to the fire at Richmond, our TPPL product demand continued to grow. Our continued efforts to increase production, including the acquisition of NorthStar will drive further growth in TPPL. In the Americas, organic sales for NexSys TPPL doubled in the first three quarters of F '20 compared to prior year responding -- corresponding three quarters. These numbers are even more impressive considering that EnerSys was TPPL capacity constrained. As a result of this growth, we have gained meaningful TPPL market share despite the overall lead-acid market staying largely flat. As previously discussed, orders in EMEA have been softening from our traditional motive power OEM customers and we also saw the return to the market of a low-priced competitor in EMEA, following an extended shutdown. Despite these challenges, EMEA demand for higher-margin motive TPPL products continues to accelerate. Motive power in Asia continues to be slow, particularly in China due to the current trade climate with the rest of Asia remaining largely stable. We expect conditions in Asia to improve as the trade war subsides and the coronavirus recedes. As with most global companies, we continue to monitor developments with the coronavirus outbreak in China and are developing plans to mitigate any disruption to our China plants and supply chain. Moving on, we remain focused on increasing EnerSys' relatively small market share in the transportation sector by leveraging our technology platform with TPPL. In the Americas, while Class eight truck sales have recently been soft due to OEMs overbuilding in 2019 and a mild winter creating slower aftermarket sales, we are excited to see order rates picking up and long-haul new business prospects coming to fruition in the premium automotive, long-haul trucking and agricultural sectors. In addition to having a great product, our success has been fueled by the fact that we are reaching back out to ODYSSEY accounts that we weren't able to go after on a large scale in the past because of supply constraints. And now -- and we are now in the latter stages of formalizing supply agreements with three large U.S. nationwide aftermarket retailers. In EMEA transportation, the ODYSSEY brand continues to be a highly sought-after product, due to its superior product characteristics. Similar to prior quarters, our global telecom business continues to be soft. As can be seen throughout the telecom sector, normal spending patterns have been disrupted, as the overall market avoids spending on legacy equipment, while awaiting the significant investment cycle in modern high-speed networks including 5G, which most industry experts increasingly agree is rapidly approaching. In addition, one of Alpha's largest historic broadband customers continues to restrict CapEx. The team remains confident that this delayed spending is creating pent-up demand, which will be unleashed as the broadband networks continue to be stressed from a rapid increase in data consumption, ultimately requiring a more robust system buildout. Moving on to another exciting part of our business. We are pleased to have continued momentum in the aerospace and defense sector. Specifically, we are very excited by several recent contract wins providing growth for EnerSys. The growth prospects for our aerospace and defense munitions business look promising with the current annual revenue run rate expected to double by the end of 2022 with new contracts in hand. Please turn to slide 7. The industrial lead-acid battery market in North America continues with a slow steady market growth of around 1% for the last eight years, while EnerSys has grown at nearly three times market rate, despite enjoying a leading market share position in nearly all markets. While the growth rates are modest the business is profitable and provides a solid cash generation platform for reinvestment in acquisitions and new product development to diversify our position. One external factor that influences the overall growth rates of the industrial lead-acid battery market is new technology platforms in telecommunications, as seen historically with 4G LTE. With the advent of 5G deployments, we are expecting to see an increase in demand for energy storage and with the acquisition of Alpha, Purcell and ICS, we are positioned to enjoy a greater share of the overall 5G spend. Please turn to slide 8. It is widely accepted that 5G small cell deployments will be different than 4G LTE, with a reduced coverage range of an ultra-wideband 5G small cell requiring a tenfold increase in the number of cells deployed. No single solution went out. A number of different location, powering and data backhaul solutions are expected. The acquisition of Alpha brings us exciting line powering solutions where dozens of small 5G – small cell sites can be powered backed up and backhauled from a single cabin allowing for faster deployment and ease of maintenance. Alpha's Cordex rectifiers and up-down converters could provide the power conversion and conditioning required for line powering. Alpha's gateway products allow a 5G small cell to be connected to over 300,000 miles of existing hybrid fiber-coaxial cable networks installed by cable TV and broadband providers providing immediate existing power backup and access to the MSO's fiber network for data backhaul. The acquisition of ICS and Purcell can provide the ruggedized outdoor cabins required to accommodate both the Alpha electronics and the backup energy storage from EnerSys and/or lithium. These solutions can be provided either à la carte or as a complete solution. Please turn to slide 9. EnerSys is uniquely positioned to provide a single-source solution for fiber connectivity, enclosures, small cell power conversion, power distribution and energy storage backup with a nationwide engineered furnish-and-install organization to turnkey and maintain the project. Our system solution is not unique to North America and can be deployed globally. We are in the validation stage with many large mobile telecom operators and global telecommunications OEMs, where we see a rapid acceleration of activity with the anticipation that 5G will roll out – and the rollout will be in earnest before the end of this calendar year. Please turn to slide 10. I will now provide an update on the continued progress, we are making on our strategic initiatives. We have made tremendous progress with the integration of our recent acquisition of NorthStar. During the third quarter, we represented the first quarter of EnerSys ownership. We captured more than $8 million in annualized synergy savings. We have found culturally NorthStar is a great fit as well. NorthStar also fits into our second major strategic priority which is to significantly increase TPPL manufacturing capacity to reduce lead times and to meet the exciting and rapidly growing customer demand that continues to far outstrip our current manufacturing footprint. Finally, superior technology and innovation will remain the lifeblood of EnerSys, as we continue to distinguish ourselves as a premier manufacturer of differentiated energy, storage, products and power solutions. On the new products front we have launched our 12-volt motive power TPPL block with a carbon additive which will significantly enhance product life and performance. It also allows us to achieve profit margin improvement by offering a lower total cost of ownership for our maintenance-free customers. The new TPPL motive systems will have an integrated battery management system allowing for a similar customer experience as lithium, while helping to extend the life of the energy storage product. We are set to launch our lithium solution for material handling market in June of this year, with a variant of that system available for residential energy storage, one month later. Lithium-ion for telecommunications UPS and large energy storage systems are lined up to launch sequentially. Our focus on industry breakthroughs in safety and efficiency will make the extra time, we have taken to bring these new products to market, worthwhile to our customers and investors. In summary, following the strategic acquisitions and successful integration of Alpha and NorthStar, along with the development of game-changing products like our NexSys maintenance-free for Motive Power and our ODYSSEY branded products for transportation. EnerSys is well positioned to capitalize on the exciting growth opportunities ahead, including a massive global 5G infrastructure build-out, continued growth in broadband and the design-in wins, with aerospace and defense. In addition, we will remain laser-focused on executing our strategic initiatives of driving value for our customers, our partners, and all of the stakeholders in the quarters ahead. With that, I'll now ask Mike to provide further information on our third quarter results. And fourth quarter guidance.