Belgacem Chariag
Analyst · BMO Capital Markets. Please go ahead
Thank you, Mike. As part of our ongoing series to provide an overview of our business during our earning calls, today we will be discussing silica catalysts. This follows, obviously, discussions on Refining Services and Zeolyst Joint Venture on previous calls. Turning to Slide 11. With population growth, urbanization and rising middle-class income, global consumer demand for high-strength lightweight plastic is expected to accelerate in the near to medium term. For more than 40 years, we have been providing customized and innovative catalyst products and process solution to the leading producers and licensors of polyethylene, or PE, and methyl methacrylate, or MMA. We have two product lines within our silica catalysts. In the polyolefin resins product line, we supply finished chrome and silica catalyst directly to high-density polyethylene, or HDPE, producers and licensors. We also tailor catalyst support used in both gas phase and slurry phase processes for HDPE and for linear low-density polyethylene, or LLDPE. In the chemical Catalyst product line, we produce catalysts for the Alpha-based MMA technology, and we are the exclusive supplier of its leading global manufacturer. Also within this product line, we serve other customers as an exclusive provider for custom silica-based catalysts. We have a track record and a competitive advantage in our ability to collaborate with customers and provide solutions based on our differentiated wide range of silica with tailored surface area, full volume, particle size and shape. Although, we have numerous examples of partnering and innovative solutions, I’ll just highlight a few this morning. Customer A needed a tougher HDPE resin without compromising chemical resistance for a fuel tank application to lightweight cars. We developed a new catalyst to deliver the target parameters and achieved their goal. We also collaborated with customer B to develop a new HDPE grade with increased chemical resistance for 55-gallon drums applications. The developed novel catalyst met the requirements and enabled them to offer a differentiated product in the market. Customer C was having reactor operations issues using standard LLDPE silica support. We customized and improved silica support, which reduced polymer fines and reactor filing resulting in improved process operations and increased production rates. Let’s now turn to Slide 12 for a review of the growth drivers for each of these product lines. And starting with polyolefin resins. PE global capacity continues to expand both in the U.S. based on low-cost ethylene from shale gas and in emerging countries to meet consumer demand for packaging and light-weighting applications including sheets and films, bottles, containers and pipes. Our focus is on HDPE and LLDPE customers. Here, we show planned capacity expansions by process technology coming on stream by 2024, which we expect will benefit our silica catalysts portfolio in the coming years. Nearly 80% of these expansions are gas phase and slurry phase PE processes which favor silica-based catalysts. For these technologies, we are aligned with the key top PE licensors. We anticipate our catalyst technology to be specified to customer – to supply chrome and silica catalyst for a range of HDPE products and our silica supports to be required for other catalysts such as Ziegler–Natta or the single site. Turning to our other product line, MMA catalysts. MMA resins are clear, scratch-resistant plastics using sheets or molded forms, which are largely displacing glass materials. They are essential for a diverse range of consumer products including TVs, electronic screens, optical devices, automotive plastics, dental and orthodontic products, signage, windows, coatings and adhesives and others. The most recent worldscale plant, commissioned in Saudi Arabia, by the global MMA leader, utilizes the groundbreaking alpha process technology. We believe, that this is now the preferred technology for future investments by this customer. It offers a route to MMA through a lower-cost process by reducing the number of reaction steps using low-cost readily accessible ethylene, eliminating byproducts and, most of all, avoiding cyanide. Given our development partnership, with this producer over the past 20 years, we have been the exclusive patented supplier for the catalysts for their alpha processed technology since 2007. We provide all their product needs for new bed fills and refills under long-term agreements. Similar to most fixed bed catalyst applications, the refills occur approximately every three years with timing largely driven by the plants and the catalysts’ operating performance. Summarizing the overall outlook for silica catalysts, we believe that PQ is well positioned to capture share as a result of our long-standing customer partnerships with the leading producers coupled with our flexible and global infrastructure. With our track record and expertise in silica chemistry,, we will continue to provide leading innovative products and solutions with flexible capacity to support our customers’ growth needs. And in 2019, we expect to finish the year with a double-digit growth for the silica catalysts business from the anticipated MAA refills in the second half of the year and the continued demand for our polyolefin catalyst. In closing, on Slide 13, I would like to reiterate the uniqueness of our businesses and their leading positions in their respective key growth markets. Our new business unit structure recently implemented is fully operational and we’ll continue to drive further efficiency and stronger execution capabilities. We have initiated some concrete actions in our portfolio optimization in line with our strategy to be simpler and stronger. And our priority remains on optimizing our capital efficiency, generating strong free cash flow and progressing towards our leverage targets. That concludes our prepared remarks. We are now ready to take questions.