Jeff MacDonald
Analyst · Daniel Marks from Stonehouse Capital
Thank you. Good morning, and thank you for joining us. And sorry for the little technical glitch there at the beginning. Yesterday afternoon, we reported sales of $4.7 million, up 53% from Q1 2023 and up 65% on a sequential basis. That's an improvement from what we reported through the course of 2023.
And while we still expect some lumpiness from time to time, we believe the business is on the path to achieving the potential we see in the opportunities ahead of us and that our diversification strategy is beginning to take hold. Why do we believe this? Literally, all of our markets showed growth, but the vast majority of the growth we're showing in the quarter is coming from our new markets.
So we're seeing momentum build across the business. Within the improved results are some important indicators that tell us we're on the right track. As an example, there is a good level of trial revenue coming from our newer products in the Q1 results. We're building and advancing the pipeline, which has us excited.
And there are dollars flowing from that activity today, which are now showing up in our numbers. We're seeing strong trial activity in Europe, where prospects across the pipeline have advanced, specifically within the tissue and packaging end markets. The pipeline is also broader as we're now engaged with North American prospects in the tissue and packaging end markets, largely as a result of our marketing activity at industry conferences like Tissue World.
During Q1, we booked our largest trial order of product ever with a large global pulp producer. The product is being used in the next phase of a significant trial and test marketing program. Based on the successful results from the previous stage in the fall, the prospect placed this larger order with us in Q1. This stage of the trial, which is currently underway, includes production at multiple facilities within the pulp producers asset base.
We expect this trial stage to be completed in June or July. Depending on the outcome, it would set up for larger volume trials supporting expanded marketing activities. This prospect has already set up a customer support team internally, specifically to support the product launch. The current trial underway represents millions of dollars of end product for the prospect from a $300,000 order for SurfLock, and they've made a multimillion-dollar investment in the process to get to this stage.
That gives you a sense of how material the trial is to the prospect. Based on this program and the success to date, we believe the pulp end market represents a significant opportunity to us in the near term. We're often asked why the trials take so long. Why aren't we converting trials into commercial accounts faster. We agree they are long processes and it's frustrating to be patient.
Industrial change takes time. To give you a sense of the complexity involved in producing recycled linerboard, for example, the quality and variability of the feedstock that our customers deal with is incredibly diverse. The conveyor feeding raw feedstock into the line looks almost like a garbage compactor made up entirely of different types of waste fiber materials.
That's the input end. At the other end of the line, it produces multiple different grades of packaging board in terms of quality, thickness, and end use. Our SurfLock has to work across all of these variable inputs and across all of these end-use applications. In order to achieve that, we have to optimize the formulation. Additional additives or chemicals may be used and process parameters are dialed in.
This is all done through a step-by-step process. Each step provides results that are measured and the adjustments are made and more trial product is ordered from us. Then the next trial is scheduled alongside the commercial production already taking place. Usually, it's a couple of months between each step.
We support the prospects through the entire process, usually with one of our established distribution partners. With larger prospects, we typically have a team on site while the trial is being run. As an example, during a week-long second stage trial at a packaging prospect 2 weeks ago, the team was on site for some very positive results alongside some further questions to be answered, and they left the week with a new larger order in hand for additional material for the next trial step.
So while it's complex and time-consuming, we're excited by the progress we're making with our SurfLock products in pulp and wet end applications and that what this could represent to us. On the wood composites front, progress is going well with the key strategic account that is an international retailer backward integrated into wood panel production.
They increased their usage modestly in Q1 at the first line. They've also set out an internal schedule to expand the use of DuraBind in that line and into a second production facility where we've been working with them on a successful trial program for several months now. An organization this large moves slowly and cautiously, but their commitment to the program is steadfast.
DuraBind eliminates the use of urea-formaldehyde from their production and improve the carbon footprint of their organization. As we've referenced before, they've identified bio-based glues as a key driver to achieve their overall climate goals by 2030. As part of our program with this key account, we are continuously working to improve the value proposition of DuraBind.
The technical capabilities and the carbon footprint reduction benefits are proven. We're actively working to improve the economics, which are comparable to formaldehyde over the longer term. We believe we could achieve faster and greater market penetration by proving a cost benefit for the use of DuraBind compared to formaldehyde in addition to the performance and carbon benefits we bring to customers.
One side of that equation is outside of our control, specifically the commodity pricing of formaldehyde and pMDI, the co-binder that works with our DuraBind. Our development team is working on opportunities that don't just reduce the cost of our actual product but just as importantly, reduce the cost of using the product.
We believe there are multiple solutions available to us on this front, which we're pursuing from an R&D and a supply chain perspective. Another critical component of our work with this key account is expanding beyond the production they own and into their supply chain partners that manufacture approximately 70% of the particle board the key account consumes annually.
They have actively engaged their supply chain and communicated their climate targets and the key drivers that will enable them to achieve these targets by 2030. Together with the key account, we've identified the first supply chain partner to work with. The supply chain partner has a familiarity with DuraBind.
They were actually ahead of their time in trialing earlier generations of the technology in the past. At that time, they produced niche products, which they have supplied to their customer base. We have a trial program in progress that we're working on together with the prospect and the key account. Each of us are contributing our learning and experience.
Just like our discussion on the pulp end market, wood composites trials are complicated, they are a step-by-step process that require time, but the progress we're making with the support of the key account into their supply chain is another example of the momentum building across the business. Last month, we agreed to a 5-year contract renewal with Dow as the exclusive marketing and development partner for the use of our technology in the personal care space.
As part of that negotiation, they shared with us their bold but achievable targets for success. These targets demonstrate their ongoing commitment to bringing all natural ingredients to personal care and the importance of the all-natural offering to their customer base and their growth. They continue to market MaizeCare, and we see steady progress in the results of these efforts.
Both companies are optimistic that some of the larger opportunities that Dow has been working on in the longer term are near at hand. Today, the contribution of the personal care end market to our top line is modest, but both Dow and we believe that MaizeCare in the hair fixative market and a new formulations that Dow is developing beyond haircare, can make a meaningful contribution to our earnings over time as some of these larger accounts are converted.
The contract renewal is evidence of Dow's conviction. That's the update on our markets. A couple of final topics before we review the financials. The internalization of our North American production is going well here at our center of innovation in Burlington. Having production, R&D, and management all under the same roof has already generated more benefits than we originally envisioned.
The collaboration and the cycle velocity of learning, development work, and testing is everything that we wanted it to be. As with any new line, we experienced hiccups that we worked through, but the net benefit of having everything under one roof has been a success. At the same time, I would be remiss if I didn't mention how positive a working relationship we have with our toll production partner in the Netherlands.
That facility continues to be the workhorse of our production, especially given the concentration and importance of the accounts we serve in Europe and Asia. Just briefly on the feedstock situation, the challenges we endured as it relates to the availability of feedstock are behind us. However, pricing levels remain elevated.
Suppliers are trying to hold on to the pricing gains they established during the period of short supply. However, the supply available in the market is chipping away at that strategy. In the meantime, we've made significant progress in the use of alternative feedstocks. Last year, we commercialized the version of SurfLock, which uses an alternative feedstock, and we have 2 new prospects trialing different products produced with other alternative feedstocks.
It's another example of the positive momentum. We're going to continue to introduce alternative feedstock products as a means of improving our supply chain resilience with less dependence on specific higher cost grades of feedstock. And earlier this quarter, we received a Platinum designation from EcoVadis, a globally recognized agency that rates the ESG attributes of companies and their supply chains.
It's the third year in a row we've received this designation, which places us in the top 1% of the 125,000 companies they rate. Just recently, a commercial account mentioned to us how important it is to them that we've consistently achieved this rating.
And with that, I'll turn it over to Rob to review the financials. Rob?