Robert Workman
Analyst · Robert W. Baird
Thanks, Dan. Welcome to DistributionNOW's Q1 2015 Earnings Call. Today, we reported first quarter 2015 revenues of $863 million and EBITDA excluding other cost per acquisition-related expenses and severance of $4 million. With over 80% of our global revenues tied to the provision of pipe, valves and fittings to oil and gas operators, and for maintenance repair and operating goods to drilling contractors and service companies, the reduction in the upstream activity have the expected effect on our business.
With sequential rig count declines of 28%, 24% and 4% in the U.S., Canada and international, respectively, it is to the credit of our amazing employees' efforts that our revenues declined at a rate consistent with the global rig count decline and an intensely competitive market, and when our customers were delaying completions of recently drilled wells and cannibalizing their existing inventories to minimize cost.
Looking at rig movements on the DNOW weighted geographic basis, our markets effectively contracted 24% sequentially, yet our revenues were down just 19% on an excluding acquisitions basis. For that, I would like to thank our dedicated, hard-working employees for growing market share when customer spending for operating rig was on a decline and for managing expenses to minimize the impact on EBITDA from falling revenue.
I'd like to take a moment to acknowledge Eddie Doucette [ph] in our Homer, Louisiana branch, who I've personally worked with on several projects over the last few decades, and who will be recognizing his 49th year at DNOW in just a few short months.
Annualized revenue for the quarter, excluding acquisitions, was $1.097 million for average global operating rig, only down slightly from the $1.102 million produced in the prior quarter. With acquisitions, annualized revenue for the quarter was $1.107 million for average global operating rig, sequentially up nearly 6%. Revenue in the quarter from acquisitions was $54 million, up $49 million from the prior quarter.
Decremental operating profit flow-throughs on reduced revenues were 24%. This includes $11 million of sales price erosion and $9 million of expenses related to acquisitions and severance. Excluding these items, decremental operating profit flow-throughs were 10%, well within the 15% preprice effect decrementals we were expecting.
Digging deeper into the quarter, increased revenue with our downstream, industrial and midstream customers helped partially offset declines with our upstream customers, which are operators, service companies and drilling contractors. Activity declines in the upstream sector were amplified by wells being drilled but not completed, which are estimated to be greater than 4,000 as well as customers destocking their warehouses and drilling
rigs being idled. While that trend negatively affected our upstream branches, the reverse will occur when this large segment of our business benefits as customers return to completing wells, building tank batteries and resuming maintenance repair, refurbishment and the restocking of drilling rigs as they go back to work.
In the U.S., nice market share gains with our supply chain operator customers in the Eagle Ford and the Permian helped offset reduced volumes with our energy manufacturing customers, the impact of temporary facility closures due to weather, sharp activity declines in the Gulf of Mexico, certain operators shifting facility construction to turnkey fabricators and a challenging line pipe market due to oversupply in some customers remaining in a wait-and-see holding pattern.
On a positive note, discussions in proof-of-value pallets are well underway with 3 new supply chain customers that should materialize in the coming quarters and for whom we have little market share today. These 3 customers include an operator in one of the most active shale plays, a large refiner and a manufacturer. I expect to be able to talk more specifically about these customers in the near future.
In Canada, where activity declines are most severe and in stark contrast to first quarter normally being the best quarter of the year and in a period where rig count declines in the first quarter time frame were the first, I can recall, outside of the 2009 financial crisis, revenues declined more sharply than rig count due to foreign exchange and in large part to drilled uncompleted wells and delayed or canceled fiberglass line pipe projects in Southern Saskatchewan Bakken.
Internationally, revenues were buoyed by 2 March acquisitions, which offset declines from export volumes due to delayed projects, idled or scrap drilling rigs and customers destocking to reduce their OpEx, reduced or canceled valve projects in the CIS and Middle East, a line pipe project in Kuwait from Q4 '14 that did not recur, rig count and well completion declines in Australia, and continued softness in Brazil and Colombia.
Looking at market activity moving forward in the U.S., while the rate of rig count decline is less severe now than it was in prior months, for example, the U.S. lost 792 rigs in the first quarter and just 116 in April, many analysts are calling for the bottom to occur in late 2015 or early 2016. Accordingly, an outside of acquisition revenue gains, the market will continue to apply downward pressures on our revenue stream. While we feel strongly that our downstream, industrial and mid-stream customer activity will remain robust or even improve, revenue gains here simply won't be enough to offset declines in the more than approximately 2/3 of our U.S. business tied to oil and gas operators, drilling contractors and service companies.
In Canada, where rig counts are already down significantly more than any comparable period since at least before the year 2000, we have now entered the break-up period, where activity drops precipitously due to the ground thawing in several areas and making it virtually impossible to move equipment. The CAODC is forecasting 47% less wells drilled this year in Canada, which will have a direct impact on our revenue stream. We have seen a 25% increase in project quotations as customers take more orders out to bid in an effort to decrease costs. Additionally, for the large amount of goods our Canadian business purchases from the U.S., the effect of a strengthening dollar is putting pressure on margins. While we are experiencing significant declines with customers in the oilsands in Southern Saskatchewan Bakken, the fields focused on gas drilling such as the Duvernay and the Montney aren't experiencing the same level of declines.
We are confident in formalizing 2 recent awards. One is for pipe, fittings and flanges for a large international oil company, and the second one is for valve actuation and controls for large independent, both in Canada. They're also receiving considerable off-contract spend or what we call leakage from 3 of the largest operators in Canada, where we don't currently hold the contracts.
Internationally, we expect revenue declines from continued activity reductions to be more than offset by a modest seasonal uptick in Russia and Kazakhstan, a few new multiplex pump package skids as well as several pump rebuilds for 3 large operators in Australia, market share gains in the Middle East and North Africa, and sequential quarter revenue increases from recent acquisitions of approximately $30 million.
Moving beyond the top line, our priorities of managing expenses, pulling out cash trapped on the balance sheet and investing to grow the company have not changed since our last call. As you will see on our updated investor presentation, which we will post later today, our gross margin percent dropped 240 basis points driven primarily by $11 million of price erosion and $5 million of inventory step-up amortization charges related to acquisitions.
We believe that customer price concessions that we've made in this environment were largely reflected in the quarter, but how our competitors react and given the possible deflationary pressures on inventory costs due to market deterioration will influence results in the coming quarters.
On our last earnings call, we stated that we plan to reduce SG&A costs from $69 million in the fourth quarter of 2014 to $62 million by the second quarter of 2015. Excluding acquisitions in the quarter, actual SG&A dropped to $57 million, a $12 million sequential decline, and operating and warehousing costs were reduced by $10 million.
Warehousing, selling and administrative expenses, which comprises operating and warehousing costs and SG&A and excludes acquisitions reflects $22 million sequential efficiencies, but when including acquisitions shows a net $16 million decline. We will continue bringing efficiencies to operations while stopping short of sacrificing our future. We will position the business to effectively manage through the cycle and prepare to take advantage of a recovery when customers start restocking their operations, begin completing wells and complete delayed projects related to facilities or as we call hookups.
Excluding acquisitions, we reduced headcount in the quarter by just under 500 with an additional force reduction of over 150 in April. Today, we have reduced headcount by over 700 from the peak at the end of Q3 '14, while simultaneously adding more than 450 new employees through 6 acquisitions over the last 2 quarters. Additionally, we have instituted a limited furlough program in Canada and have been repatriating several expats we have working internationally. In 2014 so far, we have also closed or consolidated 15 locations.
Moving to the balance sheet, while days of inventory and days of sales outstanding grew, these balance sheet accounts combined dropped $146 million when excluding acquisitions. We believe we have just turned the corner in reducing these accounts and fully expect to reduce them an additional $300 million to $350 million in the current market environment and outside of acquisitions throughout the coming quarters.
As we allocate capital, we will maintain sufficient liquidity to support growth and recovery as we know well that this business can consume as much cash in an upturn as it generates in the downturn. The process still has fallen dramatically during the first quarter around 25% driven by surge of imports due to a strong dollar and a requirements reduction from pipe mills.
The steel mills are looking to drive up the price by more output reduction, new dumping suits and further cost reduction. Steel mills believe prices are at or near the bottom as a steel price increase was announced last week. Pipe prices have not fallen like steel due to idling at several of the pipe mills. Welded pipe prices have fallen around 10%, but many of the mills still have high-priced steel to work through.
The welded pipe trade case against the Korean and Turkish mills is expected to have a preliminary announcement in May, but will not finalize until the fourth quarter.
Domestic seamless mills are idling capacity, so there's not much room for price to fall on reduced production. If steel prices stay low and the dollar stays strong, we would expect a further deterioration in pipe pricing as well as other steel related products in the second half of the year.
Also, in the quarter, we moved to a net debt position of $13 million. On the capital allocation front, we have completed 7 acquisitions; 3 in Q4 2014, 3 in Q1 of this year, and a small win this week in Europe. The largest of these closed mid-March and is called John MacLean & Sons Electric. It has a long history operating in 4 countries with 11 locations and more than 200 new employees, and will help us expand our electrical distribution business. The brands and geographies that MacLean represents fill strategic holes in our current business, the 2 largest of which are IEC cables and electrical operations in the U.K. and Australia. The second largest of these acquisitions, Machine Tools Supply, which we closed in early Q1, provides the same products and services to manufacturers as DNOW supply chain group does as well to customers in the aerospace and industrial market. MTS, which was founded in 1952, brings many years of operating experience, vendor relationships and product leverage to DNOW. Leveraging the strengths, proven processes and experienced staff from MTS, we will now be able to expedite the implementation of several customer sites DNOW has in its order book.
The remaining 5 acquisitions represent product line and/or geographic targets for upstream and downstream energy businesses. They fill holes we have for in the valves and actuation in the U.S. Rockies, mid-stream and industrial pipe, valves and fittings and artificial lift in the Mid-Continent, protective personal equipment in Europe, and marine and shipboard cables in the North Sea. These acquisitions added $54 million of revenue in Q1 '15 and should add an additional $30 million quarterly with mid to high single-digits EBITDA moving forward in this current market environment.
We currently have 4 mutually executed LOIs in the pipeline for companies and key product lines that we have described in our investor presentations and while on the road.
While energy, mining and utilities M&A has slowed down due to weather of the oil prices, and analysts are pondering whether or not the price drop will encourage or discourage activity, our M&A pipeline remains healthy as ever to the point that we continue to increase our deal value threshold. The deal team continues to let the cream rise to the top and is focusing on doing the right deals for our business.
While multiples will likely exceed to 4 to 6 range, we had originally targeted for some opportunities based on forward EBITDA projections and a declining market, they are well short of what we offered or what have allocated just a few short months ago. We remain optimistic that we can put our cash and available credit to work to generate returns for our shareholders in a market that is conducive for consolidation. I want to thank our shareholders for their support and for your interest in DistributionNOW.
Having said that, I would like to turn the call over to Dan to review the financials.