Glenn Tynan
Analyst · Sidoti & Company
Thank you, Marty. I remind everyone that our call today is being webcast, and the press release, as well as a copy of today's financial presentation, are available for download through the Investor Relations section of our company website at www.curtisswright.com. A replay of this call can also be found on the website.
Please note that today's discussion will include certain projections and statements that are forward looking as defined in the Private Securities Litigation Reform Act of 1995. These statements are based on management's current expectations and are not guarantees of future performance. Forward-looking statements always involve risks and uncertainties, and we detail those risks and uncertainties in our public filings with the SEC. In addition, certain non-GAAP financial measures will be discussed on the call today. A reconciliation is available in the earnings release and at the end of this presentation and will be available on the company's website.
For our agenda today, I will provide you with an overview of Curtiss-Wright's 2012 third quarter performance, along with updates to our guidance, followed by Marty, who will discuss our strategic markets and outlook, and then open the call for questions.
This was a challenging quarter for Curtiss-Wright. Based on the various items impacting our third quarter results, we experienced year-over-year declines in sales, operating income and EPS. However, there were a few bright spots worth mentioning. First, our results reflect continued growth in Commercial Aerospace, based upon our position as a key supplier for both Boeing and Airbus. Second, we experienced a strong performance in MRO-related sales in our oil and gas segment, a trend that has continued throughout 2012, which offset the reduced order activity in our large international projects business. Third, there were a few pockets of strength in defense, most notably, for the increased revenues related to the ramp up in production on the CVN-79 aircraft carrier. And lastly, Metal Treatment led all of our segments producing a solid quarter with gains across several end markets. And in addition, although on the surface, it's difficult to identify the impact on our third quarter results, we have started to see the benefit of some of the restructuring actions taken earlier this year, a portion of which you will see improve our fourth quarter and full year results, particularly in our Motion Control segment.
Within our segments, Metal Treatment experienced a solid 5% gain in sales due to growth in the general industrial, aerospace, defense and commercial aerospace markets. Motion Control sales were down slightly in the third quarter, as solid gains in commercial markets nearly offset a slower quarter in defense.
And finally, Flow Control sales and operating income were impacted by the aforementioned adverse items. Although, our reported operating income declined 49% in the quarter, adjusted operating income increased 5%, while adjusted operating margin was 9.8%, up 70 basis points from the prior-year period. In addition, if we exclude corporate expenses, adjusted segment operating margin was 11.5%, an increase of 130 basis points due to solid margin expansion in both the Motion Control and Metal Treatment segments. I will provide more details on the specific impacts to segment operating income on the next slide.
Meanwhile, new orders declined 17% year-over-year, primarily due to the timing of orders in defense related to the aircraft carrier and Virginia class submarine funding and also in power generation, compared to an exceptionally strong third quarter of 2011. Also it's worth noting that defense bookings in the first half of 2012 were well above prior-year levels, so it was somewhat expected that the above-average level of order activity will pull back into a more normalized range during the second half of this year. Book-to-bill was almost 1x overall, while backlog was nearly $1.7 billion, split approximately 70% Flow Control and 30% Motion Control. And finally, free cash flow was $20 million in the quarter as compared to $15 million last year.
Next, I want to explain some of the key drivers impacting our operating income during the third quarter, including the previously disclosed adverse impacts, as well as some additional restructuring actions that were expected to take place. In the Flow Control segment, operating income was negatively impacted by the aforementioned issues, and lower orders in the oil and gas related to our international large projects business. The segment also incurred about $0.5 million in restructuring charges in the quarter. Excluding these items, their adjusted operating income increased 2%.
Next within the Motion Control segment, reported operating income rose 19% overall, led by 13% growth in Commercial Aerospace sales, higher income from our ACRA Controls acquisition due to the successful implementation of operational improvements and lower purchase accounting adjustments, as well as prior restructuring initiatives.
And moving on to the Metal Treatment segment, our results were impacted by nearly $1 million of the anticipated total of $12 million in restructuring charges in the third quarter. Excluding these charges, Metal Treatment's operating income rose 10% based on solid demand in the general industrial and commercial aerospace markets, particularly for global peening services. And lastly, our operating income was negatively impacted, as expected, by slightly elevated pension costs compared to the prior-year period.
Next, looking a little deeper into the Flow Control segment's results, you can see the specific impacts to operating income represented here on Slide 6 whereby third quarter 2012 adjusted operating margin increased 50 basis points to 9.9%. And looking ahead, we continue to expect this segment's operating margin to improve over time as the sales volume increases and restructuring benefits are realized.
Moving on to our end markets, in the third quarter, defense represented 38% of our total sales, while commercial represented 62%. Starting with defense, we experienced an overall decline of 8% in the quarter, as our operations were primarily impacted by the strike, as well as lower orders from the primes, particularly the Army, due to the continued uncertainty.
Sales in aerospace defense declined in the quarter due to lower demand from various helicopter programs, primarily the Blackhawk, and also on the BAMS variant of the Global Hawk program now called, TRITON, as we transitioned from the development to the production phase. On a positive note, we did experience solid sales of thermal spray coatings across various defense platforms within our Metal Treatment segment, and overall higher spares activity on the F-16 and F-22 programs. Elsewhere, sales in our ground defense market were flat as slight increases on the Abrams and Stryker programs were offset by lower Bradley sales.
In addition, we experienced an uptick in sales for our ammunitions handling systems to foreign military. Overall, international orders have remained somewhat stable despite the weakness in the U.S. Meanwhile, despite higher production revenues on the CVN-79 Ford Class aircraft carrier program, naval defense sales declined 13% as a result of reduced revenues on the Virginia class submarine program due to the strike, as well as the completion of production on the Advanced Arresting Gear program. In addition, we continue to see higher sales on the DDG 51 destroyer program. And as mentioned, in the early October press release, a portion of the strike-related $18 million drop in revenue guidance relates to milestones on long-term naval contracts in our Flow Control segment that shifted out of 2012 and into 2013. Excluding those impacts, our naval defense sales would have been flat in the third quarter.
Moving onto our commercial end markets. Sales were mixed across the various markets that we serve. The largest declines took place in our power generation market, which fell 12% in the quarter, primarily due to the strike and its impact on China AP1000 revenues in the quarter. However, similar to the discussion in naval defense, the portion of the strike related $18 million drop in revenues in this market has also shifted out of 2012 and will be recoverable in 2013. In addition, our remaining new build sales were essentially flat based on timing of long-term contracts as were sales supporting existing operating reactors. Elsewhere, we continue to benefit from the ramp-up in the commercial aerospace markets based on solid demand across all major Boeing and Airbus platforms, as well as higher sales to the regional jet market. Excluding Flow Control's commercial aerospace sales, commercial OEM sales grew a healthy 12% in the quarter. In our oil and gas market, once again we experienced higher MRO revenues, both to domestic and international customers, while our business supporting large-capital projects internationally continues to be delayed. The continued demand for MRO products provides some offset to counteract what has otherwise been a challenging and longer-than-expected down cycle for the refining industry. As a reminder, our MRO revenues currently represent more than 75% of the total in this end market. And finally, sales in the general industrial market were primarily driven by lower HVAC revenues in third quarter. In addition, higher demand in the U.S. auto market was more than offset by lower international automotive sales.
Next, I'll update you on our outlook in our end markets for 2012. Based on our October guidance update, we made some adjustments to full year 2012 sales, which included reductions across our markets based on changing market conditions. Our revised guidance in defense primarily relates to the strike and its impact in naval defense as some revenues have shifted into 2013. The reduction is also related to our ground defense market, with the timing of some future ground vehicle upgrades and modernization programs has shifted beyond 2012. Therefore, our outlook in overall defense is now flat with 2011.
In our commercial markets, we have adjusted our full year growth targets to 6% to 8% as we tweaked our expectations across several markets. The revised targets in power generation are related to the strike and shifting of revenues on the China AP1000 program into the future. Within our oil and gas market, we continue to see solid demand for global MRO products. However, we are forecasting lower orders for large capital projects, which continue to be delayed.
And finally, we expect that the momentum in commercial aerospace will continue through the fourth quarter as Curtiss-Wright is well positioned for solid sales supported by the multiyear production up cycle anticipated in this market. Based on these end-market changes, our outlook for total Curtiss-Wright sales growth has been adjusted to 3% to 5% growth in 2012.
Let me now cover our segment guidance, which includes the aforementioned adverse impacts to our full year sales and operating income guidance for 2012. In Flow Control, our revised sales and profitability guidance reflects the impact of the strike, as well as lower orders in our power generation and oil and gas businesses. Despite these items, we continue to expect a solid fourth quarter in our naval defense and power generation markets. Furthermore, approximately 75% of Flow Control's 2012s fourth quarter sales are currently in backlog. We were also -- expect restructuring charges that impacted our first half operating income due to benefit profitability in the fourth quarter.
In Motion Control, our revised guidance reflects our expectations for lower ground defense orders. While we were expecting a slight increase in sales in the fourth quarter, profitability is expected to show a significant improvement due to the benefits from our previous restructuring initiatives, along with improvements from our recent acquisitions, which are now nearing their first year of operations. In addition, approximately 80% of Motion Control's fourth quarter sales are currently in backlog. We expect that our aggressive cost reductions and restructuring initiatives will lead to a full year operating margin, just shy of 14%.
In Metal Treatment, our sales and profitability guidance remains unchanged. Our operating income in the fourth quarter will be impacted by approximately $6 million for the remainder of the previously announced restructuring charge. While on the surface, it would appear that overall 2012 operating income and margin in this segment will be lower than 2011 as we had previously communicated. If you remove the nonrecurring impact of the restructuring charges from our 2012 operating income, pro forma operating income will be up 24% to 30%, with an operating margin near 15.5%. Furthermore, we expect this segment to produce margin expansion in 2013 as we move past these restructuring actions and begin to realize result and benefits. Finally, our forecast for corporate and other expenses decreased to approximately $29 million.
Here are some additional income statement guidance metrics for 2012. Based on our October 5 press release, our overall operating income will range from $170 million to $178 million in 2012, and consolidated operating margin will be in the range of 8.2% to 8.4%. This includes the $12 million of previously announced restructuring initiatives in our Metal Treatment segment. The inclusion of the aforementioned third quarter items resulted in a full year EPS guidance range of $2.05 to $2.15 per diluted share and a reduction in our free cash flow for the year to between $60 million and $70 million. In addition, our interest expense guidance decreased to a range of $27 million to $28 million based on our successful interest rate swap program, while several cash flow metrics were lowered to reflect the impact of the aforementioned items in our Flow Control segment.
Now, I'd like to turn the call back over to Marty for his final comments before we wrap up the call. Marty?