Frank Pici
Analyst · Macquarie Bank
Thanks, Jack. Good afternoon, everyone. I'll try to walk you through a few of the specifics from the quarter. I think Jack mentioned a few minutes ago the improvements in EBITDA quarter-over-quarter and year-to-year and when you look at the quarter EBITDA, adjusted EBITDA, really the driver for that was although our petroleum segment was kind of rather flat given the refining margins didn't really move much for us year-over-year, but the fertilizer segment did improve quite substantially quarter-to-quarter and that was really because of the production mix more to UAN and a great improvement in UAN prices year-over-year where they almost doubled from the same quarter last year.
When you look at the full year adjusted EBITDA, you really see the impact of the improved refining margins year-over-year. We report for this year about a little over $21 per barrel of crude oil throughput of margin versus $8.07 a year before. So that's 160-plus percent improvement and that's on fairly flat, specs slightly down crude oil throughput launch volumes but the refining margin were up quite a bit. So those are really the drivers year-over-year, quarter-over-quarter for the adjusted EBITDA increase that you see and Jack has mentioned.
With respect to our earnings, you look at our earnings, we've got a bridge that we built to go from our net income to our adjusted earnings per share and some of the things that we normalized to get to those numbers. We adjust out our FIFO impact, which was about $0.24 a share. We take out our turnaround expenses, which were about $0.37 a share. We always backout our hedging gains, unrealized hedging gains, that's $0.64 a share. And our Wynnewood acquisition, we had some acquisition-related costs about $0.06 and some share-based compensation charges we normalized after our noncash of about $0.03. So those adjustments of about $0.42 and that brings you to the adjusted earnings per share numbers that we've reported about $0.34 for the quarter. So that kind gives you a way to see how we get from one to the other.
One thing to mention about our acquisition is that starting in the first quarter, as Jack mentioned, we closed the acquisition of Wynnewood late, very late in the fourth quarter. We only had about 16 days of actual results for that acquisition. Starting in the first quarter, we will begin to report the Coffeyville, Wynnewood refining facilities separately. So you will see some more -- we'll try to keep it very transparent to you as far as how these facilities are performing.
One thing to mention on some sort of key performance indicators. To give you some color on operating expenses in the quarter and maybe going forward. The -- in the fourth quarter, our crude expenses per barrel of throughput, excluding the turnaround were $5.74 a barrel compared to $3.51 the prior year. And for the full year, that same measure was $4.79 and this year for 2011 versus $3.67 in the prior year. Both these variances, these increases were driven by really reduced crude throughput as a result of the turnaround activity in 2011. Looking ahead to 2012, you should forecast an operating expense per barrel of crude for Coffeyville of about $4.80. That's the way we have it estimated and that excludes our turnaround expenses and at Wynnewood, we -- the same measure for 2012, we've got about $4.70 a barrel, so both are sub $5.
One thing -- one other thing I want to talk to you about briefly is our hedging program. As you probably saw on our income statement, we had a significant hedging gain show up on the P&L, $103 million, about $11 million of that was realized in the fourth quarter and really this is a program that we begun during 2011, and you're just starting to see now the impact of those positions as they are settled. When we look at the fourth quarter, like I said, that $11 million realized impact, which doesn't show up in our refining margin, that was a positive, but we actually made a gain on that hedging realizations equated to about $1.29 of refining margin that doesn't show up in our stated results.
That compares to a number from the year before of about $0.60 negative settlement. So it was an improvement in the fourth quarter of '11. With respect to our hedging practice in general, we do think it's prudent to continue to hedge in this environment. Since the end of the year, we've added about 6 million barrels of hedged products covering both 2012 and '13, and we're currently hedged on order magnitude, 20% to 25% of our crude throughput for 2012. Looking out for the rest of this year into 2013, we're hedged at over $23.50 a barrel so they're very healthy crack spreads that we've hedged out, and we think these are good downside protection for us -- certainly good downside protection. Hopefully, the cash markets will do even better.
Switching briefly to CVR Partners. Jack covered most of that and they are majority owned sub of us and continue to perform well. The adjusted EBITDA from that entity was over $48 million versus about $7.5 million in the prior year's quarter. And that's really like I said earlier as a result of the increased pricing environment for UAN in particular, and that's -- our product mix is shifting, and we'll continue to shift more towards UAN as we go through the future.
The distribution disclosure we've had -- we had $0.588 distribution out of UAN that was paid on February 14. We paid $1.57 -- UAN has paid $1.57 since going public. They've indicated that, as Jack said, $1.50 to $1.75 for the first real calendar year of performance and that's even considering the $0.25 impact or roughly $0.25 impact from the plant turnaround at that facility.
So as we see more -- as that entity sees more clarity in its order book and other things, it'll probably refine that guidance as it goes through the year.
A couple of things to mention about capital spending. We have estimated our capital spending for this year in the refining space or refining segment of $150 million to $170 million. Of that number, about $70 million to $75 million is related to what we consider sustaining capital projects at Coffeyville. Another $60 million to $70 million at Wynnewood as we continue to do things to increase their reliability and for sustaining capital in that facility. And then $20 million to $25 million related to other petroleum products such as our Cushing tank farm and our crude oil gathering business. So we'll look to expand that as well during the year. We've got some capital set aside.
With respect to the partnership, CVR Partners, we've got included in our number since we consolidate with them is about $110 million to $115 million of capital and that relates primarily to their UAN expansion project where they'll be significantly expanding their capability to convert to UAN products to sell. So that's the bulk of what they'll be doing as well, so that the 2 combined will run in the $260 million to $280 million type range. But like I said, with respect to the refinery business, that's $150 million to $170 million. And we think these are all primarily sustaining maintenance items and a little bit of expansion.
With respect to the turnaround that we've got planned for the 2 facilities. We did expense about $56 million in 2011 to complete the majority of the turnaround in Coffeyville. That will, of course, cause -- that has caused and will cause fluctuations in working capital as we build inventory during those time frames and then, of course, liquidated as we can. Due to our turnaround completed in October, we held about 1.1 million barrels of crude and intermediate over our normal operating levels and about 665,000 barrels of finished products. Had we been operating at our target inventory levels, that cash -- our cash balance at the end of the year would have been about $180 million higher if we'd been able to sell those products at that point. We'll sell them in the future.
We're also long on Contango crude inventory at the end of 2010 in the amount equal to $110 million, so our year-end 2012 inventory represents another $70 million of cash used during the year.
With respect to our second phase of that project in Coffeyville, we expect to expense order magnitude of $30 million, $32 million in the first quarter of 2012 for that. Our other planned turnaround is associated with Wynnewood, which we'd expect to perform in the fourth quarter of this year and the order magnitude of that cost is going to be in the $80 million to $90 million range most likely. We'll continue to update the market on the anticipated turnaround cost of Wynnewood as we finalize our project plan there.
Some other things on Wynnewood. We were up -- we're continuing to complete our integration process. We completed some milestones there, settling working capital with Gary-Williams on that. We expect to get -- receive some money back on that. We're transitioning our back-office functions there in things like billing and tax reporting, and also our crude gathering and our reporting systems. We'd expect at that point to have some integration costs probably in the order of $10 million to $15 million, most of that coming through the first quarter of 2012. We also have synergies that, I think, when we made the acquisition, we announced that we would expect to gain synergies from that project -- from the acquisition, primarily through increase, through throughput rates, some improvements in our crude differentials and some savings in some back-office and overhead functions, and we're starting to see the benefits of those come through this year. So we still think we're on track to obtain those savings and -- further as we go through time.
On our -- just a little bit on the balance sheet. In debt matters, we've got a restricted payment basket that's approximately $300 million. So the planned dividend that Jack mentioned earlier, the regular dividend we'll be paying plus anything that we might pay in a special dividend later are both fully within the realm of the RP basket, restricted payment basket, we've got set up. Our balance sheet -- our debt-to-cap seems conservative at this point. We completed a high yield add-on when we did our Wynnewood deal last quarter and had a very good response there from our lender syndicate. From a long-term perspective on debt, we would focus on keeping our leverage ratio under 2x and our debt-to-cap at around 30% and that's roughly -- we're well under that leverage ratio now 1.2x and our debt-to-cap is right around the 30 -- high 30s right now. So it's well within the realm of what we would -- what we have targeted. And of course, the debt capital markets remain fully open for -- to take advantage of any kind of opportunity we might want to do to take advantage of. With respect to capital deployment as Jack mentioned, we will -- we do expect to pay a dividend beginning with after the first quarter announced and with the contemplated sale or the anticipated sale on a portion of our CVR Partners interest, we would plan to make a special dividend payment there as well.
So with that, we'll provide more timing as that becomes imminent and let you know as it happens. Jack, that's all I've got right now.