Tony Thene
Analyst · Cowen and Company. Please go ahead
Thank you, Brad. And good morning to everyone on the call. As always, let's start on slide 4 with an update on our safety results. For the fourth quarter of fiscal year 2016, our total case incident rate or TCIR was 2.2. We finished 2016 with a TCIR of 2.2, which is up compared to the 2.1 for fiscal year 2015. Our improvement in the safety culture over the last year has been driven by enhancing our safety system with standards of behavior established and designed to help our employees work injury-free. Effectively, we have moved from a reactive state where people try to avoid injuries to a state where adherence to standards in the engagement of the total workforce prevent them from occurring. Overall, while I'm pleased with the improvements we have made, I'm not satisfied and I know there is more we can do and will do to further improve our safety performance. We are continuing on a path to make Carpenter a safe work environment. The actions we have instituted over the last year are creating an environment where individuals take responsibility for their own safety rather than just follow a rule and we will continue to evolve until we are operating in an interdependent state where everyone is fully engaged and committed to ensuring the safety of not only themselves but all team members. This is a journey and our focus is on creating a true cultural change on the shop floors and moving towards a model where everyone is responsible for safety, both their own, as well as that of others. This coming year we will focus on efforts to further drive a safe injury-free workplace, to the benefit of everyone involved with Carpenter. A safe workforce is a more productive workforce, and we will continue to strive for a zero-injury workplace. Before discussing our fourth-quarter performance, let me spend a moment reflecting on the fiscal year 2016 as a whole. As you know, I was appointed CEO of Carpenter, a little over a year ago. And since then we have made numerous changes in how we operate as a company. These strategic initiatives were aimed at enabling our organization to not only weather near-term cyclical challenges, but also to set the stage for accelerated growth and margin improvement as macro conditions improve and volumes recover. To provide a little more detail, over the last 12 months we kicked off four major initiatives. Number one, we strengthened our Carpenter team by adding experienced external talent and just as importantly, by promoting internal talent into critical roles. Both have played a major role in our success, weathering some challenging economic conditions, while establishing a foundation for our company to grow from. Number two, we defined our strategy as a solutions provider, helping our customers solve their most challenging problems and giving them a competitive advantage. As our new slogan states, when performance is everything, Carpenter's products and processes are uniquely suited to support the most demanding applications. And number three, we launched the Carpenter operating model, which although very early in its lifecycle has already made an impact through countless projects by reducing costs, enhancing efficiencies and improving production flow across our organization. More specifically, variable cost per ton in the specialty alloy operation, or SAO segment, was reduced to near fiscal year 2014 levels, driven by a 46% year-over-year improvement in our quality metric to increase yield and efficiency enhancements; a 4% year-over-year improvement in departmental spending driven by labor and production efficiencies; the early retirement initiative in the third quarter that reduced approximately 130 production and maintenance employees at the Reading campus, and an 8% improvement in raw material effectiveness. These accomplishments are all the more impressive when you factor in that this was accomplished on 13% lower volume. In addition, we locked in our fixed cost savings from the fiscal year 2015 overhead reduction initiative and continue to look for additional opportunities. All in, we achieved $78 million in costs and other improvements year-over-year. And the fourth major initiative, we re-organized our commercial team to be market focused versus product focus. Carpenter's materials are used in many complex applications from aerospace air freight and engines to oil and gas drilling components to life-changing orthopedic and cardiovascular inserts to lighter and more durable parts within automotive fuel systems and drivetrains. As our reorganized commercial organization focuses on bringing in a more holistic, systems-oriented approach to serving our customers, we believe we can expand our penetration in key end-use markets. As a result of these efforts, in fiscal year 2016, we delivered $139 million in free cash flow. We returned $159 million to our shareholders through our share repurchase program and quarterly dividends. We operated with a focus on improved working capital management. We managed our Capex spending to align with the market environment and we maintained our solid liquidity positions. Today Carpenter is much leaner and a more focused organization than a year ago. We've made and continue to make the necessary changes to our organization to ensure that we maximize our potential. Let's move to slide 6, which shows our fiscal year 2016 operating income bridge to help put some of my comments in perspective. I believe it provides a clear picture of our progress to date on improving our cost structure and controlling what we can given the negative trends impacting certain of our in-use markets. We entered fiscal year 2016 knowing we were going to face headwinds in our energy market, as well as our industrial and consumer market, given their exposure to oil and gas. Our reported volumes were 13% lower than a year ago and had a $116 million negative impact on operating income in fiscal year 2016, the majority driven by the downturn in the oil and gas sub market. To give you some perspective, North American directional and horizontal rig count stood at 1,796 in January of 2015. By the time we reached our 2015 fiscal year end in June 2015 it had fallen 49% to 880 rigs. That deterioration continued in fiscal year 2016 as rigs fell as far as the low 400 range before leveling recently and increasing to 498 in July 2016, a massive 72% reduction from January 2015. Given these market challenges, we were laser focused on addressing our cost base, the implementation of the Carpenter operating model produced early wins in terms of productivity, enhanced efficiencies and better production flow across our organization. In addition, we locked in the savings from the fiscal year 2015 overhead reduction initiative. In total, an impressive $78 million in costs and other improvements year over year. With that said, there is still work to be done. And we can always be more efficient, further improve the operations and remove additional cost. Although the Carpenter operating model has clearly produced impressive results in the first year, we believe we have only scratched the surface of the potential it holds with deeper application of the principles. As I've stated, the downturn in oil and gas throughout fiscal year 2016 had a significant negative impact on our results. However, we took aggressive actions to improve our overall operations, drive profitable growth and strengthen Carpenter's long-term growth potential. Now let me turn to a review of our fiscal fourth-quarter performance on slide 7. We have delivered another solid quarter with $0.35 per share of adjusted earnings. Our operating results were driven by our focused cost management efforts, the continued implementation of the Carpenter operating model and our product diversification of high-end premium alloys. Fourth-quarter sales increased by 1% on a sequential basis. The overall sequential increase was muted by the large decrease in the power generation sub-market due to the sales spike that we noted on the third-quarter earnings call. However, aerospace was up 5% sequentially and our oil and gas sub-market was up sequentially for the first time in six quarters. Both are encouraging market indicators. I'll provide some more detail comments on the markets in the next slide. In our SAO segment, margins increased 130 basis points versus last year's fourth quarter. Again, on significantly lower volume. In all four quarters of fiscal year 2016, the SAO operating margin was higher than the comparable prior-year quarter, quite an accomplishment. In the quarter, we continued our efforts on working capital efficiency. We believe working capital management represents a further opportunity for us to unlock additional value, particularly in the area of inventory optimization. In the quarter, we reduced inventory by $20 million on a sequential basis. We also remain committed to disciplined capital spending with expenditures of $29 million in the fourth quarter and just under $100 million for the year. In the fourth quarter, we generated cash from operations of $120 million and we delivered positive free cash flow of $83 million, a sequential increase of $36 million. This was our sixth straight quarter of positive free cash flow. Let's move to slide 8. Starting with aerospace and defense, we generated solid sequential aerospace sales growth driven by higher engine material and structural sales. In the engine sub-market, sales were up both sequentially and year-over-year due to increased sales across the new engine platforms. However, faster sub-market sales were effectively flat sequentially and down year-over-year, as a result of the tightening in the supply chain over the last year. Overall, fastener activity continues to be impacted by companies in the supply chain managing inventory levels as the industry transitions to the new platforms. Like others in the industry, we continue to be enthusiastic about the aerospace market. The ramp-up of new platforms is a reality. And we are well-positioned across all the new platforms and prepared for the market pull. Turning to our energy market, on a sequential basis, sales were down 29%. This decline was due to the strong power generation sales last quarter, which I mentioned earlier. Our oil and gas sub-market sales increased 17% on a sequential basis, albeit on a low base. On our last several conference calls, I've shared our focus on positioning the organization and extending our service offerings in an effort to build share when the oil and gas sub-markets recover. Sequentially North American directional rig count, a leading indicator for our energy business, has leveled with a modest uptick recently. The leveling is hopefully a sign of the bottom for the industry and potential steady improvement the year ahead as the current oversupply is drawing down. Moving to transportation. Total revenues both year-over-year and sequentially were down, mainly due to the expected reduced demand in heavy-duty truck production. However, sales in the North American light vehicle market remained healthy. Despite the decline in the quarter, our revenues were up 5% for the full year as we continue to see the growing needs for our advanced solutions that address various challenges facing OEMs today. Longer term, we continue to believe in the value proposition our products can deliver to this market as increasing emphasis is placed on solutions that run hotter, are more durable, improve corrosion resistance and promote fuel efficiency. Today, our products and solutions deliver to critical OEM needs that will continue to be driven by increasingly stricter emission requirements. Our transportation team is hard at work developing various sub-markets within the overall transportation market, including Marine and rail. We believe we have an opportunity to expand our applications and our revenue streams in the transportation sector after some early wins. Sales to our medical end-use market were flat sequentially, while we realized gains through our participation in several new customer product launches. Those were offset by distributor inventory reductions. We remain encouraged as our premium titanium, nickel and cobalt materials continue to generate strong demand and customer interest. Lastly, sales in the industrial and consumer end-use market were down year-over-year due mainly to our exposure to the oil and gas sector. On a sequential basis, sales growth was up 9%, driven primarily by stable consumer demand across several of our product groups. With that, let me turn the call over to Damon for the financial review.