William A. Wulfsohn
Analyst · Gautam Khanna from Cowen and Company
Thank you, Mike, and good morning, everyone. I have to say that Carpenter's third quarter was both exciting and frustrating. It was frustrating because, as previously announced, we were heavily impacted by the severe weather in the Northeast where a majority of our operations are centered. This resulted in approximately $8 million of additional energy rate-related expense. Our Reading, Pennsylvania operations were impacted the most as energy expense at the site was roughly double what we experienced prior year and prior quarter. The aggregate weather-related impact on our results was significantly greater than we expected when we held our January earnings call. At that time, we thought the worst was behind us. Unfortunately, February and early March were equally problematic. Now, for the exciting part of the quarter. From a volume perspective, Q3 tons were up by 8% versus prior year. While aerospace tons were flat year-over-year, they were up sequentially by 20%. Demand in each of our of other markets increased both year-over-year and sequentially. From an earnings perspective, were it not for the $8 million of unusual weather-related expense, our operating margins would've increased by 120 basis points, sequentially. In addition, our Performance Engineered Products segment, or PEP as we call it, showed stronger results as revenue, operating income and margin, all improved, both sequentially and year-over-year. On the strategic front, I'm pleased to report that we have now completed the bulk of our Athens construction, and it is ahead of schedule and below our budget. This means we expect to, again, become a strong cash flow generator beginning in Q4. More importantly, Athens is now online and producing products. We are now AS9100 and NADCAP-approved, and we have already produced and shipped products such as [indiscernible] and 300M from Athens. From our perspective, the timing of Athens couldn't be better. In the quarter, we saw a substantial increase in our backlog, most notably in the aerospace, energy, transportation, consumer, and industrial markets. Lead times also extended by 4 to 6 weeks. In Specialty Alloy Operations, or SOA as we call it, we measured the utilization of roughly 50 work centers in Reading. At the beginning of December, we -- only 1 of these work centers was fully booked 1 quarter out. As of today, 50% are fully booked 1 quarter out and an additional 23% are over 80% booked. In fact, our March SAO production volume was at its highest level since 2011. With our legacy SAO operations running at high levels, we really need the Athens capacity to support our targeted volume growth. We currently plan to produce more than 1,000 tons in Athens during Q4. To more fully utilize the capacity, we will need more internal and customer approvals. Some will come quickly in the next couple of quarters; others, primarily aerospace, will take longer. As for price and mix, with demand growing, we have implemented price increases on the transactional portion of our business and we have also recently seen an uptick in demand for key ultra-premium products. That said, SAO will have a tough year-over-year comparison in Q4 as last year's Q4 was a peak period for Carpenter in terms of ultra-premium sales. And given our extending lead times, it will take time for our price and mix improvement actions to work their way from new orders into sales. This isn't unusual. Looking back to the market recovery in 2010, it took approximately 4 quarters to see the full impact of our product mix and pricing improvements. The difference is that this time, we are now starting from a much higher base in terms of our volume, margin and EBITDA, and we have the capacity to keep our current sales base while adding in more ultra-premium product volume. Turning to Page 5, I'm happy to say there are lot of green arrows on the page. In my view, the team has shown great agility to adapt to the changing market conditions. More specifically, over the last year, demand for some of our ultra-premium products used in aerospace, energy, and medical, have been down. In this context, the commercial team has done a great job of holding price and finding new opportunities to fill in excess volume capacity with value-type products. The net results of these actions show in our quarterly results. While revenue was down, tons were up, and so were margins, excluding the $8 million of unusual weather-related expense. You can see this dynamic in our aerospace market results. Demand for our ultra-premium nickel fastener and engine materials was down year-over-year. In this context, the team worked hard to grow our sales of materials used in structural applications and titanium fasteners. The results were that, while year-over-year revenue was down, tons were flat, but up sequentially. We now have a strong expanded base to work from as demand for engine and fastener materials increase later this year. Note that we have recently added significant titanium wire capacity to support growing fastener wire demand. The dynamics in the energy market are similar. Revenue and tons sold were both up significantly in spite of lower demand for our ultra-premium oil and gas completion products. The good news is that the rig count has begun to grow again. We also see signs that demand for completion materials will recover by the end of the calendar year and power generation is finally showing some year-over-year growth albeit from a cyclically low base. In the medical market, over the last year, we have seen the decline in demand due largely to the stocking and distribution. A majority of this material is transactional in nature and competitors have been aggressive using price to capture volume. It appears this trend is beginning to abate and we are now seeing demand growth again. Rising titanium scrap prices should accelerate growth later this calendar year. In the transportation segment, we continued to see expanded use of our materials in new engine platforms, primarily for fuel injectors. In summary, the trends are encouraging, both in terms of market demand and our market positions. We have a strong base of sales and profitability, and we expect demand for our key ultra-premium products to rebound later this year. This timing coincides well with the Athens ramp up and our initial approval schedule. With that, I'll turn the call over to Tony, who will walk you through our financials.