Johnathan Hunter
Analyst · Vertical Research
Thanks, Gordon. Our press release this afternoon includes details regarding our second quarter results, and you will find a presentation and supplemental information posted on the Investor Relations area of our website at clearwaterpaper.com. Additionally, we provide certain non-GAAP information in this afternoon's discussion. A reconciliation of the non-GAAP information to comparable GAAP information is included in the press release and supplemental material provided on our website.
I would like to remind you that this presentation will contain forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995, as amended. These forward-looking statements are based on current expectations, estimates, assumptions and projections that are subject to change, and actual results may differ materially from the forward-looking statements. Factors that could cause actual results to differ materially include those expressed or implied by risks and uncertainties described from time to time in our filings with the Securities and Exchange Commission, including our form 10-K for the year ended December 31, 2011, and our quarterly filings on Form 10-Q. Any forward-looking statements are made only as of this date, and we undertake no obligation to update any forward-looking statements.
For the second quarter of 2012, we reported net earnings of $21.5 million, or $.91 per diluted share, compared to net earnings of $13.9 million, or $.59 per diluted share, for the second quarter of 2011. Second quarter 2012 earnings before interest, taxes, depreciation and amortization, or EBITDA, was $64.2 million, compared to $52.4 million in the second quarter of 2011. Second quarter 2012 adjusted EBITDA, which excludes approximately $1 million in legal expenses associated with the First Quality/Metso Paper litigation, and a $1 million loss associated with the sale of our legacy Cellu Tissue foam manufacturing assets, was $66.2 million.
Net sales in the consumer product segment increased 5.2% versus second quarter 2011, to $283.1 million, primarily attributable to higher net selling prices and increased volumes. Consumer products operating income for the second quarter of 2012 nearly quadrupled to $25.7 million, as compared with the second quarter of 2011, primarily due to higher net sales and lower external pulp costs.
Operating income for the second quarter of 2012 also included the $1 million loss on the sale of the foam manufacturing assets, and $6.7 million of net cost savings from synergies associated with the Cellu Tissue acquisition.
Net sales in the pulp and paper board segment decreased 15.5% versus second quarter 2011 to $190.5 million. The decrease in net sales was primarily due to the sale of our Lewiston, Idaho saw mill last November. There was also a reduction in the sale of external pulp due to increased internal usage as well as lower paperboard volumes, down from the second quarter of 2011.
Operating income for the quarter declined 7.1% to $32 million, compared to $34.5 million for the second quarter of 2011, primarily due to the decline in pulp and paperboard net sales, partially offset by reductions in pulp, energy and transportation costs. Pulp and paperboard operating margins increased to 16.8%, compared to 15.3% in the second quarter of 2011, due to the benefits from the sale of our wood products operation.
Net interest expense of $9.1 million declined $1.8 million from the second quarter of 2011, primarily due to the capitalization of $2.8 million of interest associated with our TAD project, which includes the construction of our Shelby, North Carolina facility and updates to our Las Vegas, Nevada facility. We expect capitalized interest associated with our TAD project to be approximately $9 million for the second half of 2012, and approximately $19 million over the entire construction phase of the project.
Regarding taxes, we recorded a 39.2% tax rate for the second quarter of 2012. Excluding discreet items during the quarter, our effective tax rate was approximately 35.3%. We expect our annual effective rate, excluding discreet items, to be approximately 35% for 2012.
We had capital expenditures of $53 million during the second quarter of 2012, which included $43 million related to the TAD project, bringing total project-to-date expenditures to $191.9 million. Capital expenditures in the second half of 2012 are expected to be $95 million to $100 million, which includes an estimated $65 million to $70 million associated with this project. We currently estimate that the entire TAD project will cost approximately $275 million, excluding capitalized interest, with all but approximately $15 million to be incurred by the end of 2012.
As of the most recent measurement date of December 31, 2011, our company-sponsored pension plans were underfunded by $89.1 million. Although we did not make any contribution during the second quarter of 2012, we contributed $2.1 million to these plans in July, bringing our annual contributions to-date to a total of $17.6 million. We expect to contribute approximately $3 million more to our company-sponsored pension plans during the remainder of 2012.
With regard to liquidity, we had $37.2 million of unrestricted cash and short-term investments on June 30, 2012, representing a decrease of $12.3 million from March 31, 2012. This decrease was primarily due to the capital expenditures associated with our TAD project, partially offset by strong operational cash flows in the second quarter of $50.9 million.
Our long-term debt outstanding at June 30, 2012 was $523.8 million, which was consistent with the amount at March 31, 2012. Our financial ratios remain strong. Our total debt-to-capitalization, excluding accumulated other comprehensive loss, was 46% on June 30, 2012, compared to 46.8% on March 31, 2012.
Adjusted EBITDA to net interest expense for the second quarter of 2012 was 7.2x. During the second quarter, we repurchased 238,482 shares at a total cost of $7.5 million, pursuant to our previously-announced $30 million share buyback program. Since announcing the program in July 2011, we have repurchased 571,782 shares at a total cost of $18.8 million for an average cost of $32.91 per share.
I'll now turn the call over to Gordon.